Weighing-in on The Industry’s Leading Portable Truck Scale Systems

There’s been a lot of progress in the development of efficient vehicle weighing systems over the past few years; especially in the areas of product mobility and pinpoint accuracy.portable truck scales

Portable truck scales are among the most common weighing systems today. However, there are still important distinctions between the various types of portable truck scale systems. Two of the most popular forms of scales used for measuring a vehicle’s weight are portable wheel weighers and the portable axle scales. Below we weigh-in on both of these systems and what features each provides.

Portable Wheel Weighers wheel weigher

This form of scale is the most versatile and cost effective way of weighing a vehicle as in theory they should give you the ability to weigh any vehicle anywhere, anytime. Usually constructed out of a single piece of aluminium these scales come in single wheel units, therefore four units are required to weigh a standard two-axle vehicle. This kind of portable wheel weigher scale can usually weigh items up to 10,000 kg (20,000 lbs) accurate within 1%.

Because of the portable nature of this type of scale, they are best used for scenarios where the product that is in need of weighing is ‘away from base’ or where the weight is not going to be particularly high. However you begin to encounter problems when the weight does begin to reach, and exceed, the upper levels of weight and especially when you’re dealing with vehicles that have more than a lot of axles, as obviously, you’ll need more units at hand, all of which need to be synchronised together.

portable wheel weigher

So for any vehicle that isn’t used in heavy industry or large freight transport, the portable wheel weigher will be the most convenient and economical option. Get more info about portable wheel weighers at WalzScale.com

Portable Axle Scalesportable axle scales

When you are dealing with heavy industry equipment such as mining trucks, the axle scale provides the best alternative for when the portable wheel weigher becomes ineffective or impractical.

These scales are designed as weighbridges which are the length of tucks and are therefore not hindered by the number of axles the subject vehicle has. These truck scales are built out of heavy-duty carbon steel in order to deal with the extra weight they are expected to hold – which is as much as 50,000 kg (100,000 lbs).

Although traditionally harder to transport than portable wheel weighers, and are therefore better suited to be permanently installed ‘on base’ portable versions are becoming the norm. However, the practicality of the site in which an axle scale is being installed must be considered in ways that aren’t necessary for portable wheel weigher. For example, the land must be firm, level and at least the length of one vehicle.

axle scales

Another benefit of using axle truck scales is they can be operated in two ways, statically – the vehicle stops, gets weighed then moves on- or, when a vehicle is in motion , (e.g. vehicles with self-compensating suspension systems) which gives the best result when weighing extremely vehicles; this is something most portable wheel weighers cannot do.

Which Truck Scale is Best for Your?

For most operations that require weighing a vehicle, the best option will be several individual units of portable wheel weighers – ensuring you have enough to match the number of axles you intend to weigh. However, for those enterprises that are involved in heavy industry and are required to weigh much larger and heavier vehicles the, best option is the portable axle scale.

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Why On-board Weighing Systems are a Win for Farmers & Ag Producers

It is crystal clear that in the recent past, on-board systems for weighing crop loads have become increasingly popular for farming and agriculture sectors. This is a massive improvement to farmers, bearing in mind that previously, they had to depend on scales that were located at a fixed site or weigh station. Moreover, it was common forag weigh on board weigh scales systems farmers had to weigh their harvests at the farm, and later re-weigh them again at the storage points.

These time and cost-consuming processes have become a thing of the past, as farmers now embrace the new invention of on-board weighing systems. Affordable and versatile, these on-board weigh scales can be installed on a number of vehicles and load bearing equipment, such as grain carts, haul trucks, loaders, and other vehicles.

How The System Works

On-board weighing systems, just as the name suggests, are unique types of weighing scales that are installed on the vehicle itself (making them “on-board” with no external weighing system required). The vehicle might be a standard truck, loader, tractor-trailer or even a haul truck. Upon installation, the on-board weigh scale is calibrated and will remain permanently on the vehicle. on-board weigh systems

As the produce is being loaded into the vehicle, its weight can be accurately and quickly measured. After the weight have been determined, the data is then stored safely for easy retrieval of future use. This implies that the farmer doesn’t primarily need to measure the weight upon arriving at the store or warehouse since it was already determined from the farm. The on-board weighing systems come in many forms meant to satisfy varied needs as well as the volume weighing requirements.

Common Applications of On-board Weighing Systems

In an attempt to enhance their versatility and applicability, there are notably different types of on-board weighing systems.

On-board Wheel Loader ScalesOn-board Wheel Loader Scales

This kind of on-board loader scale is an ideal solution for farmers and agricultural producers at large, looking to monitor their production data precisely and maximize harvest loading. On-board loader scale system concentrates on consistent, accurate weights and also allows for field installation. For increased efficiency, its driver interface has specifically been designed to provide the farmers with all the necessary tools they need so as to conduct their operations accurately and efficiently.

On-board Haul Truck Scales

On-board haul truck scales are specifically designed for high volume agricultural producers looking to enhance their production. It offers extreme reliability and durability and is capable of capturing weights that are accurate through the hydraulic pressure located on its skid steer. Additionally, these systems are designed for easy onsite installation. Due this, most farmers can conduct their installations.

On-board Grain Cart Scales On-board Grain Cart Scales

Built to satisfy the needs of agricultural producers, this is a perfect system for enabling farmers to keep an accurate track of their yield data. This system leverage the technology of on-board weighing, offering a highly convenient harvest weighing solution to grain producers.

Advantages of On-board Weighing Systems

on-board scale display readoutOn-board weighing systems offer copious advantages to all types of users, beyond farmers and ag producers. Below are a few of the most powerful advantages that make these weighing systems the ideal ag scales for farm weighing.

Highly-Accurate

These scales feature a high-performance technology that precisely and accurately measures the weight of the farm produce. This is notably a huge boost to the farmers, who are always looking to maximize financially on their yields.

Cost-Effective

As a matter of fact, the traditional means of determining the weight of yields involved many workers; some were loading and others unloading. Others had to concentrate on reading the measurements too. The truth is, this contributed hugely to increased costs. However, with the on-board weighing systems, this is a thing of the past as everything can be achieved at one point and presided over by one or two people. Regarding profitability, the farmers are better placed, since there are not many wastages in the yields being weighed again and again.

Time-Efficient

With these type of weighing, the farm yields are only determined once, either at the storage point or the farm. This is a huge boost for farmers in terms of time management, as compared to the traditional mode of doing things.

Versatile on-board weighing system display

The on-board weighing systems are extremely flexible and can be employed for use in different places such as smooth surface, rough terrain, dry or even wet conditions. Additionally, these scales can be put on large trucks, smaller trucks, haul trucks plus other types of vehicles.

On-board Weigh Scales: The Bottom Line

Most farmers are always looking to gain massive profits from their farm produce. This implies that the weight of the yields has to be precisely calculated. With the help of the on-board weighing systems, the farmers’ work has been made quite much easier. Through this, they can easily and accurately measure the weight of their farm produce and maximize their profit while lowering their costs of production.

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Top 3 Midwest Suppliers of Truck Scale Rentals

The Midwest is one of the most prominent regions for the manufacturing and agricultural industries in the U.S. For this reason, the area is also home to its fair share of truck scale suppliers. A few supplies offer quality products and services and thus stand out from the crowd. Here are the top three Midwest suppliers of truck scale rentals. truck scales rental

1. Walz Scale

Walz Scale is a leading global supplier of truck scales and weighing systems. It is also a service support provider for the same products. The company specializes in industries and sectors such as mining, agriculture, transportation, chemical, waste, laboratory, recycling and aggregate.

Walz Scale offers the following truck scales and weighing systems:

  • Truck scales – From heavy-duty wheel weighers and axle scales to weighbridge scales and portable truck scales, the supplier offers a full spectrum of weighing solutions for a wide range of applications.
  • On-board scales – The company is a source for on-board truck scales and weighing systems for various machines and equipment. Under this category, the company also delivers on-board materials handler scales, lift truck and specialized onboard scales for cold planners and conveyor belts.
  • Mining scales – Some of the scales offered by the supplier under this category include: wheel loader scales, portable mining scales and onsite weighers.
  • Load scanners – Volumetric scanners are some of the equipment offered by the company under the load scanners.

As for the services, Walz Scale is a single source for scales and weighers onsite services and calibration solutions. This is definitely one of the top companies when you need both truck scales and weighing system for rent or to own.

2. Payload Pros

Payload Pros provides a wide range of weighing system rental options such as rail scales, truck scales and other weighing systems. Its products are characterized by efficiency, sustainability and durability. Offering customized products and services, the company meets specific needs of their customers. Payload Pros operates in mining, public works and agricultural (specializing various agricultural weighing scales.ag truck scales for rent

Some of its products and rental solutions include:

  • Mining scales – The company is a trusted source for heavy-duty mining scales and payload management services.
  • Rail scales – The truck scale rental company is popular for its portable, static and in-motion rail scale systems. Under this category, the company offers services such as seamless rail scale installation.
  • Portable weighing scales – The company is well known for durable and accurate portable weighing scales such as the AXW 30T and AXW 45T models. They also specialize in weigh-in-motion axle scale systems.
  • Truck scales for rent – These scales are available for those who can’t afford to buy their own equipment.
  • Load scanners – These products are capable of performing important tasks such as dynamic volumetric load scanning, carry back monitoring, load placement and distribution, actual volume tracking and real-time volumetric load verification.
  • Wheel load/axle weighers – The company boasts highly-functional wheel load and axle weighers such as AXW-Series, AXIM-Series and HDAW-Series.
  • On-board weighing systems – These weighing systems are categorized into loader scales and truck scales. Some of the popular systems include: wheel loader scales, industrial loader scales, haul truck scales, lift truck scales and cement truck scales.
  • Weighbridge scales – These scales are designed to provide accurate weight metrics for haul trucks and other off-road vehicles.portable truck scales for rent

3. Champion Scale

This is touted as the leading suppliers of truck scale rentals in Midwest. The company, which is also a service provider, specializes in analytical balances, industrial scales and calibration services. It serves industries and sectors such as construction, laboratory, agriculture, instrumentation and manufacturing. It offers a wide variety of rental equipment categorized into: parts counting scales and general weighers.

  • Parts counting scales – The company offers scale systems that are integrated with data collection software and printers. Measuring weights with these systems is less cumbersome and saves time.
  • General weighers – The supplier has the following scales for rent: crane scales, truck scales, floor scales, bench scales and balances. The company can install and uninstall all these types of scales.

When it comes to services, Champion Scale offers crane testing, balance calibrations, truck calibrations and weight verification.

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3 Truck Scales from Walz Scale Designed to Withstand the Elements

Truck load weighing has never been an easy task, especially in the absence of the right weighing equipment. Walz Scale is the industry-leading source of top quality truck scales for various applications such as farming, construction, and mining and much more.Walz Scale Truck Scales

In fact, Walz Scale is arguably the number one source of truck scales designed to endure extreme weather and harsh conditions. The company offers a vast selection of professionally-designed truck scales to provide efficiency in all applications.

Each of the truck scales from Walz Scale has been customized to suit specific applications in farming, mining, and construction. The following are the three major Walz Scale truck scales designed to withstand harsh weather and elements for years of reliable performance.

1. Portable Truck Scales

portable truck scales Portable truck scales are designed to provide incredible performance in various sectors. They come in various designs and with a number of features. Portable truck scales from Walz Scale are durable, lightweight and software-integrated. They can be carried anywhere hence ideal for weighing off-road and over-the-road trucks. Portable truck scales are good for use in farming and agricultural weighing, as well as demolition, construction, logging, gravel and sand among other critical operations.

The steel portable truck scales are rust-resistant hence, can be used in any weather. They come in modules that are factory assembled hence very easy to install and move. Portable scales to weigh truck loads are made of durable stainless steel and finished with epoxy paint to provide superior performance. This means they provide unsurpassed dependability when being used.

2. On-Board Truck Scales on-board truck scale components

On-Board truck scales from Walz Scale provide the most efficient way to reduce redundancy in truck weighing. They are not only simplistic but are also affordable and flexible to use. They work pretty well with vehicles loaded to capacity. On-Board truck scales come with a digital indicator that displays the weight of the truck all the way.

On-board truck scales from Walz Scale are also visual to warn truckers against payloads. They are wired via the truck’s ignition to make it remain active all through. This means the one does not have to press any button when operating. These scales come with many load sensors that bolt the chassis of the truck and the body. The sensors are available in various sizes depending on the body sizes of trucks. They have been optimized to provide seamless weighing performance.

3. Weighbridge Truck Scales

truck scale weighbridgesWeighbridges are other hard-to-beat truck scale models provided by Walz Scale. Weighbridge truck scales are ideal for use in various applications ranging from agricultural productions to logistics and shipping companies. They have been customized to offer reliable efficiency and power leverage. Some of the features of weighbridge truck scales from Walz Scale include heavy duty design, full and axle platform designs and MSHA approval. They are available in different sizes and capacities to suit any weighing operation.

Weighbridge truck scales are easier and faster to use. It makes it easy to evade overload fees and other related costs due to wrong measurements. They are available in open-pit and above the ground design. The open bottom design makes these scales reduce moisture build-up hence preventing corrosion and failure.

Moreover, they also come with a self-checking mounting mechanism that aids in eliminating excessive movement of the scale. This ability makes these scales provide superior weighing performance and also extends the life and sustainability of the scales.

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Load Volume Scanner: The End of Truck Scales for Mining Companies?

In many industries such as mining and agriculture, it is extremely important to weigh the quantity of material being transported by a haul truck. This has traditionally been achieved using conventional truck scales, which are either fix weighbridges or portable axles scales and wheel weigher systems.truck scale weighbridge

In most mining operations, the loaded truck has to be driven up to the weighing site for the measurements to be taken. Unfortunately, these traditional truck scales are often cumbersome, expensive, and time consuming. This limits the weighing throughput of mining operators, and thus the overall efficiency and profitability of the weighing operation.

One form of technology that could offer the best alternative to truck scales is the load volume scanner.

What is a Load Volume Scanner?

This is a high-end volumetric laser scanner technology that generates 3D map imagery of the material that is contained in a loaded truck. This is then used in calculating the payload weight. This option is much more cost-effective and efficient than the conventional weighing method.

load volume scanner technology

How the Load Volume Scanner Works

The 3D load volume scanner system uses a unique laser scanning device that is located on a pole which is connected to a base. The loaded truck then drives beneath the laser detector, which helps to scan the load. The data is thereafter rendered into a three-dimensional volumetric image, which shows the spatial distribution of all the materials in the truck. Ideally, the system normally works by comparing the scans of a loaded truck to the corresponding empty vehicle scans.

Moreover, the system is integrated with a software that is programmed to use the information in order to perform calculations that can be used to identify the payload weight. It can may also be integrated with an RFID to automate the operation.

Benefits of Using the 3D Load Volume Scanner

1. Affordable Payload Management System

This truck load volume scanner is a cost-effective payload management solution when compared to other systems. For instance, the installation of the system is less costly. Moreover, the system requires very minimal maintenance, which helps to reduce costly repair and calibration costs.

2. Accurate Load Scanning Calculationsload scanner

In operations like mining, where the cubic volume of the load is the target metric, all the measurements produced by the load volume scanner are more reliable. The scanner provides more accurate volume calculations as well as 3D load images for each vehicle. It eliminated all the uncertainties due to load variations, moisture content or compaction. Moreover, the individual load tickets can easily be emailed or printed and the data stored or managed from a web-based cloud account.

3. Optimized Efficiency and Throughput

The good thing about this system is that it can be installed on the site and start operating on the same day. Upon becoming operational, calculations are normally made in seconds, which reduces the time that truck drivers would spend on the queue while waiting for the load to be weight. Moreover, the data can remotely be accessed in real-time using very advanced software solutions. In addition, the operators can easily access and manage the data from different types of mobile and computer devices.

4. Easier Installation and OperationLoad Scanner Software

A load volume scanner is incredibly easier to install as well as operate. The unit can be powered by either solar energy or batteries depending on the model. Note that operating the system does not require any specialized training or knowledge. This means that almost anyone can learn how to use it.

5. It is Dependable and Reliable

The scanner can perform dependably and reliably in the most remote environments or extreme conditions. Based on the frequency of use, this scanner can go for several years without any need for scheduled servicing or re-calibration. Moreover, it is specially engineered to reduce the operation error.

With all these benefits, load volume scanners are slowly taking over as the most preferred weighing option in operations where the cubic volume is required. With wide scale adoption of load volume scanners, the end of conventional truck scales for mining and various other industries.

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3 Wheel Load Weighers for Heavy-Duty Applications

Wheel load weighers have become very popular due to their accuracy, convenience, and versatility in many industry applications. Fully portable and easy to set-up and takedown, wheel load weighers have made weighing trucks and truck loads extremely easy and efficient.

Now that more suppliers are offering portable wheel weighers, pinpointing the best technology is not as easy as before. With that said, in this article we’ve found and featured three premium wheel load weighers that have been designed for many different heavy-duty industry applications.

wheel load weighers

1. Walz Scale Wheel Load Weighers

Walz Scale is renowned for supplying advanced weighing systems for use in the transportation, chemical, agriculture, waste, mining, laboratory, recycling and aggregate applications. The company is popular for their state-of-the-art load scanner (which offers innovative alternative to truck scales and wheel weighers,) in addition its load management technology and software. wheel load weigher walz

The wheel load weighers from Walz Scale are made of durable aluminum and steel to ensure that they’re tough enough to withstand extreme weights, harsh conditions, all while keeping them light enough to carry by hand.

The low profile platform comes handy when weighing trucks. This slim nature of the portable wheel weighers makes it easy for trucks to move across it with less inclination. This reduces the chance of vehicles tipping over. To make the process more efficient, Walz wheel load weighers come with removable ramps. The wheel weighers are not affected by rain or high humidity as they are water resistant. The fact that they are made of aluminum makes them immune to corrosion from rusting.

As one of the most popular truck scales from Walz Scale, the wheel weighers are easy to transport, easy to handle and they have a digital display to make reading easy. The wheel weighers are designed to offer seamless weighing. The AWX-45 series can weigh up to 45 tons, while other wheel weigher models can handle upwards to 90 tons. The higher capacity models serve as ideal mining truck scales which involve extremely heavy loads.

2. Intercomp Wheel Load Weighers

Intercomp has been in the weighing and measuring industry for the last 35 years. The company is renowned for its RFX wireless weighing technology which makes load management a cinch. The company has endeavored to produce high quality and high performance truck scales and weighing solutions. wheel load weigher intercomp

Intercomp offers a variety of wheel load weighers. Their wheel weighers are designed to weigh between 5,000 pounds and 20,000 pounds (approximately between 2,500 kg and 10,000 kg). The scales offer an accuracy of ±1 percent of reading.

Like the Walz system, they come with a large LCD display to make reading easy. Intercomp wheel scales are unique in that they offer the user one year of battery life with daytime and outdoor use thanks to their solar power feature. Their most popular wheel weigher is PT300. Like all other systems by Intercomp, the wheel weighers come with RFX wireless weighing communication between the remote indicators and the scales.

This wheel weigher is light and you do not need to worry about the battery getting low during the weighing process. The load management is easy thanks to the RFX wireless communication between scales and indicators.

3. CAS Wheel Load Weighers

Headquartered in East Rutherford, NJ, CAS Corporation has been manufacturing industrial and commercial scales since 1983. The manufacturer has distributors in more than 120 countries. wheel load weigher cas
Their wheel weigher systems come with a capacity ranging from 10,000 lbs and 70,000 lbs per pad.

CAS offers the convenience and efficiency of reading by featuring Zig-Bee wireless technology which connects the scales and the indicators. Their systems are sturdy, portable and built to last. Like the Walz wheel load weighers system, the pads and ramps are separate.

Ramps are only connected while weighing to make it easy for heavy duty trucks to climb on the scale. CAS wheel load weighers can measure up to 35 short tons. The system is easy to use and easy to manage.

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Mining Truck Load Scales: 3 Systems for Seamless Payload Management

mining truck load scalesMining involves weighing, mounting and transportation of large payloads which define the success and profitability of mining operation. Efficient and accurate truck load scales are priceless in the mining business, however with so many options available, operators need to ensure they invest in the right weighing systems to ensure the most seamless payload management and weighing operation possible.

From on-board truck scales to weighbridges, there are a number of mining truck load scales that provide a sound means to weigh payloads. Below are some of the most popular mining truck scales used by most mining companies.

On-board Truck Scales

On-board truck scales allow you to weigh large weights while loads are actually in transit and on-board the truck. With these digital truck scale systems, you can save time and capital by being able to measure load weights directly from the mining truck cab. on-board truck load scales

Advantages of On-board Truck Load Scales

  • Spare time – With on-board truck scales, you can measure loads on-the-fly without needing to drive the truck to a designated weigh station.
  • Save money – With the level of efficiency and convenience provided by on-board truck load scales, you can minimize transport and labor costs.
  • Precision – On-board truck weigh scales are integrated with the most recent innovation in the weighing field to give you precise and dependable data.
  • Save on space – Individual weighing stations may take a significant amount of space at your premises. Utilizing on-board scales will diminish the need for designated weighing sites.
  • Simple to use – With the straightforward “how to use” guidelines, any administrator or mining truck operator will have the capacity to use on-board truck scales.
  • Creative Technology – On-board truck scales have advanced gauges that utilize the most technologically-advanced sensors and suspension weighing systems.
  • Versatility – The versatile truck scale framework offers an exceptional level of convenience.

Portable Truck Scales

The portable truck scales are designed for easy versatility and use in many different areas. Unlike the fixed on truck scales, portable truck scales can be used for many different mining trucks.

portable truck load scale

This convenient truck scale framework is perfect for development, decimation, logging, sand, rock, and different operations that demand an easy to use, fully-portable weighing system.

Advantages of Portable Truck Scales

  • Flexibility – You can use portable truck load scales in just about any environment, so long as the weighing surface is relatively flat or level.
  • Convenience – Portable truck scales can be set-up and taken-down within minutes. They can also be used in the harshest of conditions.
  • Cost effective – Portable scales are often more affordable. Some companies offer portable truck scale rentals for short-term use.
  • Multi purpose – These scales can be used for a wide range of applications from mining payload management to harvest weighing for farmers.

Weighbridge Truck Scales mining truck scale weighbridge

Weighbridges measure vehicles constantly and precisely, even in extreme situations. Most weighbridge truck scales are fabricated to last with a rough outline, powerful weighing sensor, and superb assembly.

The weighbridges come in either steel or concrete designs to suit the heavy weights to be measured. These tough vehicle scales can be either surface or pit mounted. There is a wide assortment of weighbridges to suit any client, and every weighbridge is completely checked and tested preceding shipment to client utilization.

Every truck scale weighbridge can be matched with a scope of markers, programming and embellishments for a complete measuring and information administration arrangement. Structural Engineering bundles are additionally accessible with all the weighbridges.

Advantages of Weighbridge Truck Scales

  • Many options available – Extensive options for designs from private manufacturers. This minimizes downtime when weighbridges need repairs.
  • Extremely durable – weighbridges are designed to withstand several hundreds of weighing sessions without needing calibration.
  • Simple to utilize – Like other truck scales, weighbridge scales are very easy to use once they are installed.

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