Load Scanner’s Promising Future in Multiple Industries

Managing payloads, bulk materials, and other loads that need to be weighed and evaluated can be made much easier with the help of a load scanner. The volumetric load scanner system utilizes advanced laser technology and up-to-date algorithms. The system makes a comparison of empty vehicle scans to the loaded vehicle scans.load-scanner-technology

With the help of 3D images, the scanners can provide operators the ability to scan loads of their trucks in high-definition. Once the load volume scanner system is incorporated into a related platform that is usually compatible with most types of devices and computers, the operator can quickly scan, view and manage the data that has been studied and computed.load-scanner-volume

Given the significance of correctly and efficiently weighing truck loads for several industries, such as farming and mining, load volume scanning technology can be the replacement for expensive and constantly-maintained weigh scale systems.

Different Uses of Load Volume Scanner

Bulk Materials Management

The load scanner is used for managing bulk materials. It is ideal to use for materials that are massive and capable of flowing. Once the correct inputs have been placed, the load scanner can easily measure items like aggregate, grains, sand, recycled materials, biomass, storm debris and many more.

Biomass & Mulch Applications

Load volume scanner systems are also vital in the management of biomass, mulch, and organics load. These materials are bought and sold today per volume. With the help of a load volume scanner, the operators, and the buyers get a precise measure of the product. By doing this, the business will be much simpler since the computations are based on actual data instead of estimation.load-scanner-biomass

Mining & Payload Management

Load scanner is a breakthrough in the mining industry. With the help of the load volume scanning system, the mining industry has gained a considerable amount of knowledge. Some of the uses of a load scanner in mining are the management of load position, optimization of shovel operator, monitoring of production, fill factor and carry-back, optimization of the truck body and a real-time measurement of material density.

Farming & Agriculture

Load volume scanner for grains is a big boost in the agriculture business. With the help of the scanning system, harvest management can be remarkably improved. Load scanning of grains can be done on-farm or in-field. The management of production can be done per field or per farm. Also known as the Yield load scanner in agricultural settings, the system can also provide measure meter input and provide real-time production report per farm.

Stockpile Management

With the help of the load scanner system, you can monitor in real time the stockpile inventories and material loads. With companies like Walz Scale that have progressed this innovative technology, you have ominously increased the awareness regarding your operation’s performance. Later on, you can use the data to reduce the costs of operation and maximize profits.

Public Works

Load scanner has a promising potential to revolutionize the operations of public works including the management of material inventories and truckloads. With the help of load volume scanners, some public work tasks such as tracking of storm debris and management of snow trucking, aggregate material load, and salt stockpile become more efficient and accurate.load-scanner-public-works

Waste Management

With the help of load scanning systems, waste load and debris management become more effective especially if the system is integrated correctly into the landfill. With the aid of the scanner system, truck traffic on site can be lighter. Aside from this, load management of coal ash and storm debris can be done better.

Oil & Gas Industry

Load volume scanner is also an important tool in the oil and gas industry. The scanner assists in the drill waste management so that environmental requirements are easily achieved.load-scanner-oil-gas
Compare to the conventional heavy-duty truck scales, load volume scanners are definitely more efficient with its own unique weighing solution. The technology of load scanners needs less upkeep and it’s very simple to use. The system is also guaranteed accurate in measuring load weight plus volume. Also, it helps to save on expenses.

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How Advanced Cubing Systems Are Streamlining Shipping & Receiving Operations

Cubing systems (or “cubers”) are designed to determine the dimensions and weight of packages and other units that destined for shipping. Advancements in cubing systems have significantly helped to improve the performance and efficiency of shipping and receiving operations, warehousing and distribution companies, and other related business models. cubing dimensioning packages

In short, these cubing and dimensioning systems provide accurate and reliable measurement of weight and volumetric dimensions, making these internal process far more efficient and streamlined.

Industrial Applications of Cubing Systems

Automated cubing systems are popularly used in industrial applications, such as warehouses and distribution centers. An automatic cubing system provides both dimensional scanning and weighing components businesses need to achieve the weight and dimensions of large packages and pallets

The loaded cubes are placed on the number of scales which are integrated at one end of the conveyor belt system, whereas the operator scans the barcode label, which illustrates the weight of the pallet. Motorized conveyor then transports the pallet to the cutting of cubes that automatically collects dimensions of a loaded pallet as it passes over the head of laser sensors.

conveyor cubing system operation

 

The size is then combined with data from the scales and barcode scanner before transporting to the customer’s billing system, which then decides whether the cargo’s weight is of a certain category, or the other. This system tray for cubing commerce is approved by the National Institute of Measurement.

Travel expenses to be incurred can be precisely determined from the achievements of its data. Automatic cubing systems are able to accurately determine the cubic size of the loaded pallets, even irregular shaped loads (not cuboid) or the goods covered in black or blue plastic that could not be cut into cubes.

Cubing for Shipping & Receiving Operations

Cubers scan the units with laser technology designed to provide accurate dimensional data, regardless of the speed of the conveyor belt. The scanner allows the warehouse to handle a large number of packets at a much greater speed, thanks to high-speed laser. When it comes to the cost of installing this system, it is advised to have smaller cubes. Dimensional detector systems can be integrated into a carrier setting without changing the existing settings.

Many warehouse managers have noticed how effective storage functionality has become after installing the three-dimensional scanner. There is no need to use a tape measure to take a lot of time, since this information can be created in seconds, saving time and money.pallet cubing systems

The advanced technology allows the store to just connect your computer to the Internet and the software makes it easy to exchange data. Integrated with dimensional weighing scale systems, these static cubing systems provide accurate weighing and measuring solutions even in the busiest stores. Customers who have used the technology have completely changed the way of managing packages, and admit that installation was very easy.

In-motion Cubing Systems for Conveyors

The carrier based cubing systems may be used for boxes or pallets. The store can choose between 3 different sizes for cutting unit blocks. For busy warehouses, the 4010- cutter is better as it is able to handle high-speed scanning on the go, it means that the work can be done faster, with accuracy checked. Construction of 3,000 cubic meters storage budget is not so much activity with the system.

conveyor in-motion cubing systems

Advanced in-motion cubing systems are able to deliver some incredible advantages, including:

  • Labor costs can be reduced as a result of automation
  • Warehousing companies can provide faster and more efficient customer service
  • There can be a reduction in the margin of error in the recording of accurate data
  • Inventory can be more accurate
  • The store can be able to handle large volumes

These advanced cubing systems provide solutions that offer better functionality and performance at all levels of the design, the package weighs, and other storage needs of automation.

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Advanced Truck Load Scanner Technology Offers Multi-Industry Solutions

The new load scanner technology from Walz can certainly be a great addition to a number of operations and companies that need to calculate the volume and weight of large equipment or truck loads. Whether for farming or mining, Walz Scale offers an accurate and dependable truck load scanner system that successfully caters to these kinds of industries, and many more. Truck Load Scanner Unit

The load scanner system designed by Walz Scale delivers optimal accuracy necessary for payload management and determining the precise volumetric measurements of truck beds and other load bearing equipment. While it still might be a mystery for some as to how this load volume scanning technology is becoming the new truck scale, the way the system works is actually quite simple. Below we delve further in detail about the truck load scanner from Walz, what it’s composed of, its functionality, and its overall features.

Walz Load Scanner Components

The load scanner comes fully configured from the company and consists of many components. They are Walz Load Scanner Head, instructions guide and Payload Pro Operating System. In essence, this system is very easy to set-up and use. As compared to alternative systems such as weight equipment and expensive truck scales, a load scanner by Walz Scale offers you an affordable solution for managing load data.

Load Scanner System Components

What’s So Great About This Load Scanning Technology?

This Load Scanner uses latest laser technology to deliver results. It uses laser light in order to accurately determine the exact load carried in open top trucks. This technology works irrespective of whether the trucks is in motion or is traveling dynamically. View the load scanner in action by checking out the video below.

Volumetric Load Calculations

With the volumetric load calculations using this latest Walz Scale, now it is possible to take notes of products that are loaded onto the truck. This unique feature has been incorporated keeping in the mind the needs of various industries dealing with loads such as transportation, mining, or construction industries.

Fully Automated Operation and Monitoring

This particular feature is very helpful and it helps businesses to monitor their trucks while they’re being loaded in the warehouse right to the stage of transportation and delivery. This system can also keep a record of empty trucks.

The system scans the load and can also calculate the exact weight of the load. This load weight is then compared with other trucks in the system. When trucks are on road, this record is kept and maintained till the time trucks reach their destination and are emptied.

Compatibility Features

The benefits of Walz Scale load scanner increases due to its inherent ability to work with other devices and components. It can work in association with mounting hardware, computers, reporting software and 3D scanners. To make the process of documentation and reporting easier, the scanner is shipped by the company with all these components. For more information about compatibility features, see the load scanner details at WalzScale.com.

Data Reporting In Real-Time

Real-time data reporting is an important feature that ensures that truck load is according to the requirement and is now acceptable for delivery. This volumetric load scanning system also reports in real time that trucks have arrived at their destination and are now being emptied.Data from load scanner technology

Precise Load Scanning Calculations Possible

In operations where load’s cubic volume is required, the direct measurement reported by the Walz Scale delivers a reliable and accurate measurement which you can use. Unlike other payload management and valuation systems, this system eliminates uncertainties and variable in load variation, compaction and moisture content. In short, this system offers you an accurate volume calculation and eliminates all old school methodologies such as guessing and counting truck loads.

System Scanning And Measuring The Volume

3D Volume Scan ImageAs the truck or any other target vehicles arrives under the scanner, it precisely scans the load volume within 0.3m³ and immediately creates a 3D model or a surface profile. It then compares this profile with the profile when vehicle is completely empty, and the loadscan is then able to accurately calculate the load volume to within 1 percent. Every vehicle using load scanner if fitted with special RFID tag that identifies it as it passes through the load scanner and then matches it to its load. The maximum permissible drive-through speed is 3.7mph (6kmph/hr).

Volumetric truck measure is a requirement within the quarry, civil construction, and landscape supply industries, and many other sectors where flowable solids are traded by the truck-load. Portability is also a good feature of this 3D volume load scanner which is worth mentioning. Based on the scanner’s design, you can choose permanent mounting of the system in a specific location as well as can choose a portable configuration for using this system.

By working with volume instead of weight, a more accurate measure can be successfully obtained. Operators of the Walz Scale load volume scanner can literally “see” the load, whereas volume measurement is converted from weight is commonly affected by various environmental factors like moisture and varying material densities.

Customizable Reporting

The scanner’s system allows to customize reports according to the requirements of the managing personnel. You can choose the report details and the also graphically generated images for printing or for any other use.

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New 3D Laser Dimensional Scanning & Weighing System by Walz

Laser scanning is the fastest technology to acquire 3D images for many different applications. Integrated with specialized software, 3D-generated laser technology has become a key component to today’s latest dimensional scanning and weighing systems.3d laser dimensional scanning and weighing

There are many different technologies that utilize dimensional scanning and weighing, but probably the most advanced systems are dimensioning solutions offered by Walz. By using Walz 3D laser dimensioning technology, shipping and carriers can freely combine PC software integration that can plug-in to most popular carriers. To protect themselves from the incurred cost of underestimating shipping costs for lightweight yet large items, shipping companies calculate charges based on the greater measurement between the actual gross of the package and the volumetric weight of the package, assuming that particular package meets a certain threshold size.

Static Dimensional Scanner

For smaller firms, the SPS system from Walz (“Static Package Scanner”) is ideal for POS desk, shipping/sending out and other warehouse operations, and any organizations looking for an accurate and inexpensive dimensional weighing system. But best of it, you can use this scanner to integrate with other shipping carriers and systems. How come, you may ask?

Today, it seems like even when you find a technology for 3D laser dimensional weighing and scanning, it lacks the needed integration you really need. The most important integration is the integration with shipping carriers. And here’s where Walz Scale really shines. Even more, Walz offers a number of highly-advanced systems and technologies for shipping companies needing an accurate dimensioning system for pallets and large freight operations.

Affordable Dimensional Scanning & Weighing Solutions

Dimensioning SystemsWalz really shines when it comes to ERP and WMS integration. This integration is included in an affordable dimensional scanning and weighing system from Walz. Even though this technology was too expensive for most carriers, with Walz this technology is not expensive anymore. Now, carriers can freely connect to the Internet and integrate with other shipping companies, including DHL, UPS, Fedex, TNT and many others, which is an excellent feature.

Even though such dimensional scanning and weighing systems were unavailable before for most small companies, it’s very inexpensive now. Another area where businesses often hung up is the quality of components. For example, most scanners were made out of cheap materials. Walz system is based on a thick aluminium, which is perfect for industrial settings.

A New Standard In Dimensioning Systems

3D laser scanning technology is not a magic, even though the dimensioning systems that make it possible are very advanced. Behind this innovative technology, there’s a lot of knowledge, research and experience that makes the laser scanning technology seem so easy and simple to end users. If you are unfamiliar with the terms 3D laser scanning and point clouds, these are good terms to know.

3D laser scanning, in the first place, is a non-contact technology that digitally captures the form of physical objects using a line of laser light. Then, 3D laser scanner creates the so-called points of data from the surface of an object. Thus, 3D scanner simply captures a physical object’s exact size and shape into the world as a digital representation.

3D laser scanner measures fine details and capture formless shapes to quickly generate highly accurate the so-called point clouds. This technology is ideally suited to the inspection of complex geometries and shapes which require huge amounts of data for their accurate description.

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