Load Scanner’s Promising Future in Multiple Industries

Managing payloads, bulk materials, and other loads that need to be weighed and evaluated can be made much easier with the help of a load scanner. The volumetric load scanner system utilizes advanced laser technology and up-to-date algorithms. The system makes a comparison of empty vehicle scans to the loaded vehicle scans.load-scanner-technology

With the help of 3D images, the scanners can provide operators the ability to scan loads of their trucks in high-definition. Once the load volume scanner system is incorporated into a related platform that is usually compatible with most types of devices and computers, the operator can quickly scan, view and manage the data that has been studied and computed.load-scanner-volume

Given the significance of correctly and efficiently weighing truck loads for several industries, such as farming and mining, load volume scanning technology can be the replacement for expensive and constantly-maintained weigh scale systems.

Different Uses of Load Volume Scanner

Bulk Materials Management

The load scanner is used for managing bulk materials. It is ideal to use for materials that are massive and capable of flowing. Once the correct inputs have been placed, the load scanner can easily measure items like aggregate, grains, sand, recycled materials, biomass, storm debris and many more.

Biomass & Mulch Applications

Load volume scanner systems are also vital in the management of biomass, mulch, and organics load. These materials are bought and sold today per volume. With the help of a load volume scanner, the operators, and the buyers get a precise measure of the product. By doing this, the business will be much simpler since the computations are based on actual data instead of estimation.load-scanner-biomass

Mining & Payload Management

Load scanner is a breakthrough in the mining industry. With the help of the load volume scanning system, the mining industry has gained a considerable amount of knowledge. Some of the uses of a load scanner in mining are the management of load position, optimization of shovel operator, monitoring of production, fill factor and carry-back, optimization of the truck body and a real-time measurement of material density.

Farming & Agriculture

Load volume scanner for grains is a big boost in the agriculture business. With the help of the scanning system, harvest management can be remarkably improved. Load scanning of grains can be done on-farm or in-field. The management of production can be done per field or per farm. Also known as the Yield load scanner in agricultural settings, the system can also provide measure meter input and provide real-time production report per farm.

Stockpile Management

With the help of the load scanner system, you can monitor in real time the stockpile inventories and material loads. With companies like Walz Scale that have progressed this innovative technology, you have ominously increased the awareness regarding your operation’s performance. Later on, you can use the data to reduce the costs of operation and maximize profits.

Public Works

Load scanner has a promising potential to revolutionize the operations of public works including the management of material inventories and truckloads. With the help of load volume scanners, some public work tasks such as tracking of storm debris and management of snow trucking, aggregate material load, and salt stockpile become more efficient and accurate.load-scanner-public-works

Waste Management

With the help of load scanning systems, waste load and debris management become more effective especially if the system is integrated correctly into the landfill. With the aid of the scanner system, truck traffic on site can be lighter. Aside from this, load management of coal ash and storm debris can be done better.

Oil & Gas Industry

Load volume scanner is also an important tool in the oil and gas industry. The scanner assists in the drill waste management so that environmental requirements are easily achieved.load-scanner-oil-gas
Compare to the conventional heavy-duty truck scales, load volume scanners are definitely more efficient with its own unique weighing solution. The technology of load scanners needs less upkeep and it’s very simple to use. The system is also guaranteed accurate in measuring load weight plus volume. Also, it helps to save on expenses.

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5 Incredibly Versatile Industrial Barcode Readers

Industrial barcode readers, also known as barcode scanners, are electronic devices used to scan, read and output printed barcodes to a computer .A typical barcode reader consists of a scanner, light source, a light sensor that translates optical impulses into electrical impulses and a lens.

There are several types of industrial barcode readers available on the market today and each has its special features and capabilities. Below are some of the most incredible and versatile industrial barcode readers available in the market today.

1. Zebra DS3500-ER Barcode ReaderDS3500-ER barcode reader

The Zebra DS3500-ER is a high-tech industrial barcode reader that is capable of scanning various types of barcodes at nearly any range. Most industrial workers prefer this type of scanner because it is capable of scanning barcodes from near contact or even barcodes as far as 40 feet away. Besides that, DS3500-ER can read barcodes in both dark and well lit areas.

Another beautiful feature of this scanner is that it gives you reliable results regardless of prevailing conditions, whether you spray it with water, drop it on the floor or even dust or grease it, DS3500-ER will always give same reliable results day in day out. In terms of performance, this superior scanning machine is very excellent since it is capable reading barcodes easily at ultimate speed.

2. Zebra LS3008 Barcode Reader

Zebra industrial  barcode scannerThe Zebra LS3008 is a lightweight, durable and ergonomic scanner that requires virtually no training. This robust handheld scanner is easy-to-use and provides the highest level of performance.

In addition, Zebra LS3008 is built to withstand various industrial environment and can scan objects at any angle. Another impressive feature of this scanner is that it uses single board construction technology which eliminates all common points of failure which are associated with ribbon cable technology. Due to its liquid polymer scan technology, the Zebra LS3008 is highly scratch and wear resistant and can be safely be used even in dusty environments.granit1980i industrial barcode readers

3. Granite 19801 Barcode Reader

The Granite 19801 is another impressive industrial barcode scanner that comes packed with state of the art technologies which make it very simple to use. Due to its integrated laser pointer aiming technology combined with auto-illumination and omni-directional reading capability, this scanner is capable of reading barcodes even at extended ranges.

Besides that, the Granite 19801 scanner is also built to withstand various harsh industrial environments with high efficiency. Not to mention, the granite 19801 uses single scanning solution and hence it can substitute and consolidate virtually all multiple purpose scanners in distribution centers or even in warehouses.

4. Intermec SR30 Barcode Reader

The Intermec SR30 is an ultra modern industrial barcode reader that offers the optimum combination of ergonomics, durability and performance making it a worthwhile investment in light industrial settings.

Intermec SR30 barcode readerAs one of the most versatile industrial barcode readers, This robust scanner is also designed to adapt to various industrial interfaces since it is fast, easy to install and also easy to reconfigure. Besides that, this industrial barcode scanner uses linear imaging technology, making it to deliver fast and accurate readings even when reading damaged or poorly printed barcodes.

5. Zebra DS3408-EZ

The Zebra DS3408EZ scanner is a resilient industrial barcode scanner specifically designed for high production environments. This scanner uses the CMOS image sensors which allows it to accurately capture and process barcodes at faster pace than typical digital scanners. The Zebra DS3408EZ is also armed with powerful microprocessors that are capable of decoding both 1-D and 2-D barcodes within a flush of a second regardless of size or density.

Because of its robustness, the DS3408EZ barcode reader can perform reliably even in harshest conditions. Besides that, this Zebra barcode scanner uses integrated imaging technology which allows operators to easily capture barcodes at different angles thereby eliminating the need of manual alignment.

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Load Volume Scanner: The End of Truck Scales for Mining Companies?

In many industries such as mining and agriculture, it is extremely important to weigh the quantity of material being transported by a haul truck. This has traditionally been achieved using conventional truck scales, which are either fix weighbridges or portable axles scales and wheel weigher systems.truck scale weighbridge

In most mining operations, the loaded truck has to be driven up to the weighing site for the measurements to be taken. Unfortunately, these traditional truck scales are often cumbersome, expensive, and time consuming. This limits the weighing throughput of mining operators, and thus the overall efficiency and profitability of the weighing operation.

One form of technology that could offer the best alternative to truck scales is the load volume scanner.

What is a Load Volume Scanner?

This is a high-end volumetric laser scanner technology that generates 3D map imagery of the material that is contained in a loaded truck. This is then used in calculating the payload weight. This option is much more cost-effective and efficient than the conventional weighing method.

load volume scanner technology

How the Load Volume Scanner Works

The 3D load volume scanner system uses a unique laser scanning device that is located on a pole which is connected to a base. The loaded truck then drives beneath the laser detector, which helps to scan the load. The data is thereafter rendered into a three-dimensional volumetric image, which shows the spatial distribution of all the materials in the truck. Ideally, the system normally works by comparing the scans of a loaded truck to the corresponding empty vehicle scans.

Moreover, the system is integrated with a software that is programmed to use the information in order to perform calculations that can be used to identify the payload weight. It can may also be integrated with an RFID to automate the operation.

Benefits of Using the 3D Load Volume Scanner

1. Affordable Payload Management System

This truck load volume scanner is a cost-effective payload management solution when compared to other systems. For instance, the installation of the system is less costly. Moreover, the system requires very minimal maintenance, which helps to reduce costly repair and calibration costs.

2. Accurate Load Scanning Calculationsload scanner

In operations like mining, where the cubic volume of the load is the target metric, all the measurements produced by the load volume scanner are more reliable. The scanner provides more accurate volume calculations as well as 3D load images for each vehicle. It eliminated all the uncertainties due to load variations, moisture content or compaction. Moreover, the individual load tickets can easily be emailed or printed and the data stored or managed from a web-based cloud account.

3. Optimized Efficiency and Throughput

The good thing about this system is that it can be installed on the site and start operating on the same day. Upon becoming operational, calculations are normally made in seconds, which reduces the time that truck drivers would spend on the queue while waiting for the load to be weight. Moreover, the data can remotely be accessed in real-time using very advanced software solutions. In addition, the operators can easily access and manage the data from different types of mobile and computer devices.

4. Easier Installation and OperationLoad Scanner Software

A load volume scanner is incredibly easier to install as well as operate. The unit can be powered by either solar energy or batteries depending on the model. Note that operating the system does not require any specialized training or knowledge. This means that almost anyone can learn how to use it.

5. It is Dependable and Reliable

The scanner can perform dependably and reliably in the most remote environments or extreme conditions. Based on the frequency of use, this scanner can go for several years without any need for scheduled servicing or re-calibration. Moreover, it is specially engineered to reduce the operation error.

With all these benefits, load volume scanners are slowly taking over as the most preferred weighing option in operations where the cubic volume is required. With wide scale adoption of load volume scanners, the end of conventional truck scales for mining and various other industries.

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Truck Scale Supplier Spearheads Development in Advanced Scanning Technology

Load Scanner on the goThe Walz Load Scanner (also known as the Volumetric Payload Scanner, or VPS, by WalzScale.com) has revolutionized weighing process for numerous industries, allowing for faster open-top truck volumetric calculations and consequently faster payload delivery.

The Walz Load Scanner bypasses traditional methods of payload measurement by utilizing cutting edge technology and highly advanced algorithms to allow for non-contact laser scanning. As a result, many businesses, spanning from agricultural producers to mining companies, are leveraging a more efficient and cost-effective means to calculate the value of their loads.

Providing The Perfect Alternative

Walz Load Scanner in Action

Traditional methods of payload calculation are costly and cumbersome. They require the purchase of highly expensive scales and often the installation of said scales in a permanent location. Portable scales are bulky and not easily transported. This amounts to an unnecessary expenditure of time, money and energy, all of which could be better spent meeting project goals.

The Walz Load Scanner does away with the need for costly, unwieldy scales, and works by comparing an empty scan of a truck bed with a scan of the same loaded truck, rendering a three dimensional image of the payload. Trucks can be outfitted with RFID tags to facilitate the process. The trucks then drive under the overhead scanner at a speed of roughly 3.5 miles per hour, though high-speed scanning is possible, as well. Additionally, the Walz Load Scanner can typically cost less than half of traditional truck scales and weighbridges.

Unlike traditional methods of volumetric calculation, the load scanner from Walz minimizes variables in payload compaction (moisture, load variation), and eliminates the need for inexact tracking methods, like counting truck loads.

Easy Install & Use. Minimal Maintenance Required.

load scanner towerThe Walz Load Scanner system is available as a portable unit or a permanently installed device. Installation is fast and easy, and the portable units are easily transported to any given worksite. Portable units are ideal for the construction industry and for road or highway projects, allowing for a mobile solution to monitoring goods and materials.

Additionally, the Scanner is built to withstand everything that’s thrown at it, and the Walz Load Scanner has been proven to function in even the harshest of industry conditions, like excavation operations and high-volume mining sites. Unlike traditional truck scales and weighbridges, the Walz Load Scanner can potentially go years without requiring recalibration or scheduled maintenance. It has been hard-tested over time, and manufactured to reduce the chances of operator error.

The Walz Load Scanner provides detailed and highly accurate measurements of payloads, along with rendering three dimensional, thermographic images of the same. Individual truck load tickets can be printed out, or they can be stored on a cloud-based account and accessed for later reference.

Seamless Data Analysis & Cloud-based Storage

PayLoad Pro Load Scanner SoftwareAdditionally, the Walz Load scanning system allows you to monitor your materials and stockpiles in real time. All of your data can be tracked and reviewed via your desktop, laptop, tablet or outdoor kiosk using the patented Payload Pro Operating System.

You can even monitor your data from the comfort of your truck cab, using the Excavator Display, a touch-screen, window-mounted kiosk system. The ease and speed with which you can access relevant worksite data allows you to track material production without disrupting your workflow, enabling you to save time and money, and get the job done faster.

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Innovative Load Scanner Technology: Taking Pay Load Management to the Next Level

The newly emerging load scanner system is the latest and most innovative technology designed to measure the volume of bulk loads being placed in a truck for carrier purposes. The load scanner is an automated system with laser visual systems that calculate the volume of bulk goods being carried in a truck and provide an estimated weight of the goods using software that changes the volumetric units into weight units.

Load Scanner Management

This innovative load scanner technology is taking pay load management processes to the next level by enabling users to measure truck load volumes fluidly and seamlessly without the bottlenecks of traditional means.

The Technology Behind Today’s Load Scanner Systems

The load scanner technology is one of the most advanced system in the industry as it is equipped with the following components:

  • The load scanner technology is equipped with a volumetric payload scanner that serves the purpose of providing motion payload monitoring. The volumetric payload scanner enables the operations of carrier trucks to manage and track all commodity volumes in the real time they are carried.
  • The load scanner technology has laser technology that is equipped with advanced algorithms that offer a great system of operation where there is a non- contact solution. There is no need for the management to be in physical contact with the materials being carried in the truck as they are each equipped with a sticker that is detected by the load scanner and the information of the volume is loaded in the system.
  • The system operations is also another facility of the load scanner technology as it scans the vehicles that are empty and compares them to the loaded trucks after scans. As mentioned before, the carried items are equipped with a sticker tag delivers automated measurements once the load scanner is used.
  • The load scanner technology is a permanent and portable system. The load scanner is not so big and can be carried by hand to be used for measuring the materials being moved. It is most efficient for construction companies in their production and movement operations.
  • The load scanner technology is equipped with a volume and 3D imagery for each vehicle being used to carry loads using cloud computing systems. For this system to be effective each vehicle is placed with an individual load ticket that is emailed and the data uploaded to the online web based cloud account.

load scanner technology

Take a look at this particular load scanner system by LoadScanner.com, a property of global leader in truck scales and payload management processes, Walz Scale.

Taking Pay Load Management to the Next Level

Operators who spearhead pay load management processes are able to conduct their daily operation with greater ease when it comes to using the truck load volume scanner technology.

1. Operators no longer has to wait for the weight for each item carried by the truck to be physically measured as they can easily do this with the load scanner technology with the laser visual technology in the equipment.

truck load volume scan

2. With minimal bottlenecks, the load management process can realize a lot of time freed up as the volumetric measurement and calculation are automatically conducted by the load scanner system and thus saves a lot of time.

3. The cloud account system has also been eased the task of recording data of the loads being produced and transported is eradicated as it is conducted automatically. They only need to confirm that the information is uploaded and updated.

4. Operators can focus on the primary stages and designs of their operations without strain or too much effort. This is particularly the case for load scanners for farmers and agricultural producers who have to manage several processes as part of their business.

Load scanner systems are advancing the pay load management processes for many different industry applications, spanning from mining to farming.

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