An Inside Look at Portable In-Motion Rail Car Weigh Scales

Investing in rail car weigh scales is one of the best moves for an industrial-based business that hinges its productivity and performance on weighing heavy loads and uses rail to transport those loads.

In today’s world, speed and accuracy is of essence, and no business wants to spend too much time and effort weighing loads individually using conventional weighbridges and portable truck scales. For many businesses in mining, farming, and other forms of resource extraction, it is more economical, effective, and convenient to acquire rail car weighing scales. And now, technology has advanced to now offering portable in-motion weighing systems for rail cars.

rail car weigh scales

What Are Portable Rail Car Weigh Scales?

Portable rail car weigh scales are becoming quite popular in certain industry sectors. This is attributed to their efficiency and numerous benefits that have simplified the process of weighing cargo on vehicles using a railway system. Just as the name suggests, the scales are small, compact and can easily be moved from one place to another. Setting up the system is easy and straightforward and can be done within thirty minutes.

How Do Portable Rail Scales Work?

These types of scales are designed to be used to accurately measure large cargo/loads that are being carried over a rail system. Unlike other heavy-duty scales, this type doesn’t need to be permanently fixed on one location. The system is fitted inside the rails where it takes measurement as a vehicle passes over the unit. With highly sensitive sensors, the weighing scale detects the weight of the passing vehicle and relays the data to a computer. The system can work on vehicles that are in-motion or static (stationery).

rail car weigh scale

Where Are The Rail Scales Used?

Weigh-in-motion rail car scales are ideal for use in a variety of applications. In fact, more-and-more industries are adopting this system to speed up operations and efficiency. Considering they are portable, easy to install, and can weigh very heavy loads, this scales are fast becoming a must have in many sectors. All that is needed is a railroad track system where the scale is attached when needed. Common areas of application include agriculture production (high-volume farmers), mining sites, recycling, chemical, petroleum and many other areas.

rail car weigh scale system

Benefits of Portable In-motion Rail Car Weigh Scales

The high adoption and appreciation of this kind or heavy-duty portable rail scales is attributed to the numerous benefits which include the following:

  • Easy-to-set up: Fitting the system into the railroad track only takes about thirty minutes.
  • Portable: The scale is quite simple in design, compact, small, lightweight and easy to move around.
  • Versatile: The portable scales are suitable for many applications and works on static as well as moving vehicles.
  • Accurate: Courtesy of groundbreaking technology and highly-sensitive motion and pressure sensors, the scales gives accurate readings in real-time.
  • Durable: Top brands such as Waltz offer strong and solid scales that can tolerate regular use, heavy weights, as well as the elements.

Portable in-motion weigh scales for rail cars are without-a-doubt a good investment for business that ship heavy loads via train cars. They are easy to install, weigh large quantities, can be used almost anywhere there is a rail track system, and are highly-accurate. Nonetheless, to have maximum satisfaction, it pays to go for top brands such as Waltz which is known to be reliable, reputable, and effective. In addition to boosting productivity and efficiency, portable in-motion rail car weigh scales also improve profitability.

Continue reading


Load Volume Scanner: The End of Truck Scales for Mining Companies?

In many industries such as mining and agriculture, it is extremely important to weigh the quantity of material being transported by a haul truck. This has traditionally been achieved using conventional truck scales, which are either fix weighbridges or portable axles scales and wheel weigher systems.truck scale weighbridge

In most mining operations, the loaded truck has to be driven up to the weighing site for the measurements to be taken. Unfortunately, these traditional truck scales are often cumbersome, expensive, and time consuming. This limits the weighing throughput of mining operators, and thus the overall efficiency and profitability of the weighing operation.

One form of technology that could offer the best alternative to truck scales is the load volume scanner.

What is a Load Volume Scanner?

This is a high-end volumetric laser scanner technology that generates 3D map imagery of the material that is contained in a loaded truck. This is then used in calculating the payload weight. This option is much more cost-effective and efficient than the conventional weighing method.

load volume scanner technology

How the Load Volume Scanner Works

The 3D load volume scanner system uses a unique laser scanning device that is located on a pole which is connected to a base. The loaded truck then drives beneath the laser detector, which helps to scan the load. The data is thereafter rendered into a three-dimensional volumetric image, which shows the spatial distribution of all the materials in the truck. Ideally, the system normally works by comparing the scans of a loaded truck to the corresponding empty vehicle scans.

Moreover, the system is integrated with a software that is programmed to use the information in order to perform calculations that can be used to identify the payload weight. It can may also be integrated with an RFID to automate the operation.

Benefits of Using the 3D Load Volume Scanner

1. Affordable Payload Management System

This truck load volume scanner is a cost-effective payload management solution when compared to other systems. For instance, the installation of the system is less costly. Moreover, the system requires very minimal maintenance, which helps to reduce costly repair and calibration costs.

2. Accurate Load Scanning Calculationsload scanner

In operations like mining, where the cubic volume of the load is the target metric, all the measurements produced by the load volume scanner are more reliable. The scanner provides more accurate volume calculations as well as 3D load images for each vehicle. It eliminated all the uncertainties due to load variations, moisture content or compaction. Moreover, the individual load tickets can easily be emailed or printed and the data stored or managed from a web-based cloud account.

3. Optimized Efficiency and Throughput

The good thing about this system is that it can be installed on the site and start operating on the same day. Upon becoming operational, calculations are normally made in seconds, which reduces the time that truck drivers would spend on the queue while waiting for the load to be weight. Moreover, the data can remotely be accessed in real-time using very advanced software solutions. In addition, the operators can easily access and manage the data from different types of mobile and computer devices.

4. Easier Installation and OperationLoad Scanner Software

A load volume scanner is incredibly easier to install as well as operate. The unit can be powered by either solar energy or batteries depending on the model. Note that operating the system does not require any specialized training or knowledge. This means that almost anyone can learn how to use it.

5. It is Dependable and Reliable

The scanner can perform dependably and reliably in the most remote environments or extreme conditions. Based on the frequency of use, this scanner can go for several years without any need for scheduled servicing or re-calibration. Moreover, it is specially engineered to reduce the operation error.

With all these benefits, load volume scanners are slowly taking over as the most preferred weighing option in operations where the cubic volume is required. With wide scale adoption of load volume scanners, the end of conventional truck scales for mining and various other industries.

Continue reading


3 Wheel Load Weighers for Heavy-Duty Applications

Wheel load weighers have become very popular due to their accuracy, convenience, and versatility in many industry applications. Fully portable and easy to set-up and takedown, wheel load weighers have made weighing trucks and truck loads extremely easy and efficient.

Now that more suppliers are offering portable wheel weighers, pinpointing the best technology is not as easy as before. With that said, in this article we’ve found and featured three premium wheel load weighers that have been designed for many different heavy-duty industry applications.

wheel load weighers

1. Walz Scale Wheel Load Weighers

Walz Scale is renowned for supplying advanced weighing systems for use in the transportation, chemical, agriculture, waste, mining, laboratory, recycling and aggregate applications. The company is popular for their state-of-the-art load scanner (which offers innovative alternative to truck scales and wheel weighers,) in addition its load management technology and software. wheel load weigher walz

The wheel load weighers from Walz Scale are made of durable aluminum and steel to ensure that they’re tough enough to withstand extreme weights, harsh conditions, all while keeping them light enough to carry by hand.

The low profile platform comes handy when weighing trucks. This slim nature of the portable wheel weighers makes it easy for trucks to move across it with less inclination. This reduces the chance of vehicles tipping over. To make the process more efficient, Walz wheel load weighers come with removable ramps. The wheel weighers are not affected by rain or high humidity as they are water resistant. The fact that they are made of aluminum makes them immune to corrosion from rusting.

As one of the most popular truck scales from Walz Scale, the wheel weighers are easy to transport, easy to handle and they have a digital display to make reading easy. The wheel weighers are designed to offer seamless weighing. The AWX-45 series can weigh up to 45 tons, while other wheel weigher models can handle upwards to 90 tons. The higher capacity models serve as ideal mining truck scales which involve extremely heavy loads.

2. Intercomp Wheel Load Weighers

Intercomp has been in the weighing and measuring industry for the last 35 years. The company is renowned for its RFX wireless weighing technology which makes load management a cinch. The company has endeavored to produce high quality and high performance truck scales and weighing solutions. wheel load weigher intercomp

Intercomp offers a variety of wheel load weighers. Their wheel weighers are designed to weigh between 5,000 pounds and 20,000 pounds (approximately between 2,500 kg and 10,000 kg). The scales offer an accuracy of ±1 percent of reading.

Like the Walz system, they come with a large LCD display to make reading easy. Intercomp wheel scales are unique in that they offer the user one year of battery life with daytime and outdoor use thanks to their solar power feature. Their most popular wheel weigher is PT300. Like all other systems by Intercomp, the wheel weighers come with RFX wireless weighing communication between the remote indicators and the scales.

This wheel weigher is light and you do not need to worry about the battery getting low during the weighing process. The load management is easy thanks to the RFX wireless communication between scales and indicators.

3. CAS Wheel Load Weighers

Headquartered in East Rutherford, NJ, CAS Corporation has been manufacturing industrial and commercial scales since 1983. The manufacturer has distributors in more than 120 countries. wheel load weigher cas
Their wheel weigher systems come with a capacity ranging from 10,000 lbs and 70,000 lbs per pad.

CAS offers the convenience and efficiency of reading by featuring Zig-Bee wireless technology which connects the scales and the indicators. Their systems are sturdy, portable and built to last. Like the Walz wheel load weighers system, the pads and ramps are separate.

Ramps are only connected while weighing to make it easy for heavy duty trucks to climb on the scale. CAS wheel load weighers can measure up to 35 short tons. The system is easy to use and easy to manage.

Continue reading


Mining Truck Load Scales: 3 Systems for Seamless Payload Management

mining truck load scalesMining involves weighing, mounting and transportation of large payloads which define the success and profitability of mining operation. Efficient and accurate truck load scales are priceless in the mining business, however with so many options available, operators need to ensure they invest in the right weighing systems to ensure the most seamless payload management and weighing operation possible.

From on-board truck scales to weighbridges, there are a number of mining truck load scales that provide a sound means to weigh payloads. Below are some of the most popular mining truck scales used by most mining companies.

On-board Truck Scales

On-board truck scales allow you to weigh large weights while loads are actually in transit and on-board the truck. With these digital truck scale systems, you can save time and capital by being able to measure load weights directly from the mining truck cab. on-board truck load scales

Advantages of On-board Truck Load Scales

  • Spare time – With on-board truck scales, you can measure loads on-the-fly without needing to drive the truck to a designated weigh station.
  • Save money – With the level of efficiency and convenience provided by on-board truck load scales, you can minimize transport and labor costs.
  • Precision – On-board truck weigh scales are integrated with the most recent innovation in the weighing field to give you precise and dependable data.
  • Save on space – Individual weighing stations may take a significant amount of space at your premises. Utilizing on-board scales will diminish the need for designated weighing sites.
  • Simple to use – With the straightforward “how to use” guidelines, any administrator or mining truck operator will have the capacity to use on-board truck scales.
  • Creative Technology – On-board truck scales have advanced gauges that utilize the most technologically-advanced sensors and suspension weighing systems.
  • Versatility – The versatile truck scale framework offers an exceptional level of convenience.

Portable Truck Scales

The portable truck scales are designed for easy versatility and use in many different areas. Unlike the fixed on truck scales, portable truck scales can be used for many different mining trucks.

portable truck load scale

This convenient truck scale framework is perfect for development, decimation, logging, sand, rock, and different operations that demand an easy to use, fully-portable weighing system.

Advantages of Portable Truck Scales

  • Flexibility – You can use portable truck load scales in just about any environment, so long as the weighing surface is relatively flat or level.
  • Convenience – Portable truck scales can be set-up and taken-down within minutes. They can also be used in the harshest of conditions.
  • Cost effective – Portable scales are often more affordable. Some companies offer portable truck scale rentals for short-term use.
  • Multi purpose – These scales can be used for a wide range of applications from mining payload management to harvest weighing for farmers.

Weighbridge Truck Scales mining truck scale weighbridge

Weighbridges measure vehicles constantly and precisely, even in extreme situations. Most weighbridge truck scales are fabricated to last with a rough outline, powerful weighing sensor, and superb assembly.

The weighbridges come in either steel or concrete designs to suit the heavy weights to be measured. These tough vehicle scales can be either surface or pit mounted. There is a wide assortment of weighbridges to suit any client, and every weighbridge is completely checked and tested preceding shipment to client utilization.

Every truck scale weighbridge can be matched with a scope of markers, programming and embellishments for a complete measuring and information administration arrangement. Structural Engineering bundles are additionally accessible with all the weighbridges.

Advantages of Weighbridge Truck Scales

  • Many options available – Extensive options for designs from private manufacturers. This minimizes downtime when weighbridges need repairs.
  • Extremely durable – weighbridges are designed to withstand several hundreds of weighing sessions without needing calibration.
  • Simple to utilize – Like other truck scales, weighbridge scales are very easy to use once they are installed.

Continue reading


Truck Scale Supplier Spearheads Development in Advanced Scanning Technology

Load Scanner on the goThe Walz Load Scanner (also known as the Volumetric Payload Scanner, or VPS, by WalzScale.com) has revolutionized weighing process for numerous industries, allowing for faster open-top truck volumetric calculations and consequently faster payload delivery.

The Walz Load Scanner bypasses traditional methods of payload measurement by utilizing cutting edge technology and highly advanced algorithms to allow for non-contact laser scanning. As a result, many businesses, spanning from agricultural producers to mining companies, are leveraging a more efficient and cost-effective means to calculate the value of their loads.

Providing The Perfect Alternative

Walz Load Scanner in Action

Traditional methods of payload calculation are costly and cumbersome. They require the purchase of highly expensive scales and often the installation of said scales in a permanent location. Portable scales are bulky and not easily transported. This amounts to an unnecessary expenditure of time, money and energy, all of which could be better spent meeting project goals.

The Walz Load Scanner does away with the need for costly, unwieldy scales, and works by comparing an empty scan of a truck bed with a scan of the same loaded truck, rendering a three dimensional image of the payload. Trucks can be outfitted with RFID tags to facilitate the process. The trucks then drive under the overhead scanner at a speed of roughly 3.5 miles per hour, though high-speed scanning is possible, as well. Additionally, the Walz Load Scanner can typically cost less than half of traditional truck scales and weighbridges.

Unlike traditional methods of volumetric calculation, the load scanner from Walz minimizes variables in payload compaction (moisture, load variation), and eliminates the need for inexact tracking methods, like counting truck loads.

Easy Install & Use. Minimal Maintenance Required.

load scanner towerThe Walz Load Scanner system is available as a portable unit or a permanently installed device. Installation is fast and easy, and the portable units are easily transported to any given worksite. Portable units are ideal for the construction industry and for road or highway projects, allowing for a mobile solution to monitoring goods and materials.

Additionally, the Scanner is built to withstand everything that’s thrown at it, and the Walz Load Scanner has been proven to function in even the harshest of industry conditions, like excavation operations and high-volume mining sites. Unlike traditional truck scales and weighbridges, the Walz Load Scanner can potentially go years without requiring recalibration or scheduled maintenance. It has been hard-tested over time, and manufactured to reduce the chances of operator error.

The Walz Load Scanner provides detailed and highly accurate measurements of payloads, along with rendering three dimensional, thermographic images of the same. Individual truck load tickets can be printed out, or they can be stored on a cloud-based account and accessed for later reference.

Seamless Data Analysis & Cloud-based Storage

PayLoad Pro Load Scanner SoftwareAdditionally, the Walz Load scanning system allows you to monitor your materials and stockpiles in real time. All of your data can be tracked and reviewed via your desktop, laptop, tablet or outdoor kiosk using the patented Payload Pro Operating System.

You can even monitor your data from the comfort of your truck cab, using the Excavator Display, a touch-screen, window-mounted kiosk system. The ease and speed with which you can access relevant worksite data allows you to track material production without disrupting your workflow, enabling you to save time and money, and get the job done faster.

Continue reading


Walz Scale Provides The Ultimate in Payload Management Solutions

Whether for mining companies, waste management operations, or farmers during the harvest season, payload weighing and data management are processes that demand a high level of accuracy. One way to ensure accuracy is to use advanced equipment and payload management systems to properly measure and calculate load metrics.

Walz ScaleOver the years, one industry leader has evolved the standard in payload management equipment, and today, they have the most technologically advanced weighing systems. That company is Walz Scale, and its advanced systems ensure that payload management processes are done effectively and as efficiently as possible.

It is important to note that Walz Scale employs the most advanced technology in development of their products. The common technologically advanced truck scale systems include portable truck scales, onboard scales and weighbridges. Additionally, the company offers new and advanced equipment (such as the Payload Pro management software and the Payload Scanner system) which are cutting-edge alternatives to the more tradition truck scale options used for load weighing.

truck scale

Truck Scales

Walz Scale is a leading and globally-recognized truck scale supplier. The various types of truck scales provided by Walz Scale include portable truck scales, weighbridge truck scales, on-board truck scales, and more. All these truck scales for sale are applicable in different areas; they can be used as industrial and precision instruments in mining, agriculture, transportation and waste applications. In addition to truck scales for sale, Walz Scale also offers a complete line of truck scales available for rent.

Weighbridges

Weighbridge truck scales are simply a set of scales mounted on concrete foundation. Walz Scale uses the most advanced technology in the weighbridges. The bridge is supplanted upon electronic weight cells and the vehicle which is to be weighed is driven. A computer will accumulate the output of each cell then produces the total weight of the vehicle. This ensures highly accurate results in finding the total weight of the vehicle.

Weighbridge

On-board Truck Scales

Walz Scales will also be your best source for mobile on-board truck scales. The advanced onboard solutions vary from conveyor belts, cold planers, on-board material handler scales to lift truck scales. These mobile on-board truck scales are a faultless equipment for onsite solutions, farm scales and agricultural weighing.

Payload Management Software

The Payload Pro software platform is the most advanced weighing tools, it is a software that offers the easiest way to manage payloads. It can also be used at different sites such as mine sites. The software works in a way that it brings all data and tools together into one system which is easy to use. For instance, it allows one to easily management a payload data and be able to manage other tools like tire at the same time. With this equipment, the operator can easily manage different aspects of loading at the same time.

Payload Scanner payload scanner

The payload scanner is a revolutionary new technology that ensures the best management of material truck loads. First, it delivers the most accurate load calculations for open top calculations. These calculations are done once the vehicle is at the bottom of the payload scanner head. This scanner works in a way that it is able to display the payload through an in-motion payload monitoring and a high definition load image. This latest technology allows operations to manage and track the carried loads in real time.

load volume scan

With this immense technological integration, Walz Scale is simply the best source for industrial truck scales, calibration, onsite services and any other weighing systems. What separates Walz Scale from other providers of truck scales is the high integration of technology in their equipment. This ensures a high level of accuracy. You can be sure to receive world-class load weighing technology which is supported by top software for tracking and management.

Continue reading