Weighing-in on The Industry’s Leading Portable Truck Scale Systems

There’s been a lot of progress in the development of efficient vehicle weighing systems over the past few years; especially in the areas of product mobility and pinpoint accuracy.portable truck scales

Portable truck scales are among the most common weighing systems today. However, there are still important distinctions between the various types of portable truck scale systems. Two of the most popular forms of scales used for measuring a vehicle’s weight are portable wheel weighers and the portable axle scales. Below we weigh-in on both of these systems and what features each provides.

Portable Wheel Weighers wheel weigher

This form of scale is the most versatile and cost effective way of weighing a vehicle as in theory they should give you the ability to weigh any vehicle anywhere, anytime. Usually constructed out of a single piece of aluminium these scales come in single wheel units, therefore four units are required to weigh a standard two-axle vehicle. This kind of portable wheel weigher scale can usually weigh items up to 10,000 kg (20,000 lbs) accurate within 1%.

Because of the portable nature of this type of scale, they are best used for scenarios where the product that is in need of weighing is ‘away from base’ or where the weight is not going to be particularly high. However you begin to encounter problems when the weight does begin to reach, and exceed, the upper levels of weight and especially when you’re dealing with vehicles that have more than a lot of axles, as obviously, you’ll need more units at hand, all of which need to be synchronised together.

portable wheel weigher

So for any vehicle that isn’t used in heavy industry or large freight transport, the portable wheel weigher will be the most convenient and economical option. Get more info about portable wheel weighers at WalzScale.com

Portable Axle Scalesportable axle scales

When you are dealing with heavy industry equipment such as mining trucks, the axle scale provides the best alternative for when the portable wheel weigher becomes ineffective or impractical.

These scales are designed as weighbridges which are the length of tucks and are therefore not hindered by the number of axles the subject vehicle has. These truck scales are built out of heavy-duty carbon steel in order to deal with the extra weight they are expected to hold – which is as much as 50,000 kg (100,000 lbs).

Although traditionally harder to transport than portable wheel weighers, and are therefore better suited to be permanently installed ‘on base’ portable versions are becoming the norm. However, the practicality of the site in which an axle scale is being installed must be considered in ways that aren’t necessary for portable wheel weigher. For example, the land must be firm, level and at least the length of one vehicle.

axle scales

Another benefit of using axle truck scales is they can be operated in two ways, statically – the vehicle stops, gets weighed then moves on- or, when a vehicle is in motion , (e.g. vehicles with self-compensating suspension systems) which gives the best result when weighing extremely vehicles; this is something most portable wheel weighers cannot do.

Which Truck Scale is Best for Your?

For most operations that require weighing a vehicle, the best option will be several individual units of portable wheel weighers – ensuring you have enough to match the number of axles you intend to weigh. However, for those enterprises that are involved in heavy industry and are required to weigh much larger and heavier vehicles the, best option is the portable axle scale.

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An Inside Look at Portable In-Motion Rail Car Weigh Scales

Investing in rail car weigh scales is one of the best moves for an industrial-based business that hinges its productivity and performance on weighing heavy loads and uses rail to transport those loads.

In today’s world, speed and accuracy is of essence, and no business wants to spend too much time and effort weighing loads individually using conventional weighbridges and portable truck scales. For many businesses in mining, farming, and other forms of resource extraction, it is more economical, effective, and convenient to acquire rail car weighing scales. And now, technology has advanced to now offering portable in-motion weighing systems for rail cars.

rail car weigh scales

What Are Portable Rail Car Weigh Scales?

Portable rail car weigh scales are becoming quite popular in certain industry sectors. This is attributed to their efficiency and numerous benefits that have simplified the process of weighing cargo on vehicles using a railway system. Just as the name suggests, the scales are small, compact and can easily be moved from one place to another. Setting up the system is easy and straightforward and can be done within thirty minutes.

How Do Portable Rail Scales Work?

These types of scales are designed to be used to accurately measure large cargo/loads that are being carried over a rail system. Unlike other heavy-duty scales, this type doesn’t need to be permanently fixed on one location. The system is fitted inside the rails where it takes measurement as a vehicle passes over the unit. With highly sensitive sensors, the weighing scale detects the weight of the passing vehicle and relays the data to a computer. The system can work on vehicles that are in-motion or static (stationery).

rail car weigh scale

Where Are The Rail Scales Used?

Weigh-in-motion rail car scales are ideal for use in a variety of applications. In fact, more-and-more industries are adopting this system to speed up operations and efficiency. Considering they are portable, easy to install, and can weigh very heavy loads, this scales are fast becoming a must have in many sectors. All that is needed is a railroad track system where the scale is attached when needed. Common areas of application include agriculture production (high-volume farmers), mining sites, recycling, chemical, petroleum and many other areas.

rail car weigh scale system

Benefits of Portable In-motion Rail Car Weigh Scales

The high adoption and appreciation of this kind or heavy-duty portable rail scales is attributed to the numerous benefits which include the following:

  • Easy-to-set up: Fitting the system into the railroad track only takes about thirty minutes.
  • Portable: The scale is quite simple in design, compact, small, lightweight and easy to move around.
  • Versatile: The portable scales are suitable for many applications and works on static as well as moving vehicles.
  • Accurate: Courtesy of groundbreaking technology and highly-sensitive motion and pressure sensors, the scales gives accurate readings in real-time.
  • Durable: Top brands such as Waltz offer strong and solid scales that can tolerate regular use, heavy weights, as well as the elements.

Portable in-motion weigh scales for rail cars are without-a-doubt a good investment for business that ship heavy loads via train cars. They are easy to install, weigh large quantities, can be used almost anywhere there is a rail track system, and are highly-accurate. Nonetheless, to have maximum satisfaction, it pays to go for top brands such as Waltz which is known to be reliable, reputable, and effective. In addition to boosting productivity and efficiency, portable in-motion rail car weigh scales also improve profitability.

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The Evolution of Portable Truck Scales & Mobile Weighing Systems

For the last 70 years or more, heavy-duty weigh scale design expertise has been on the rise. This is because there is need to save time, money as well as enhance road safety. Today, there are several variations in portable truck scale technology, including in-motion scales, low profile design, and more. Here are the three significant advancements in portable truck scales:

In-Motion Truck Scalesportable truck scales advancements

In-motion portable truck scales are capable of recording the weight of a moving truck without disturbing traffic. In most cases, these scales are installed on free weights, especially for weighing semi trucks at weighing points. There are a wide range of in-motion truck scales on the market currently. These are used to make sure that the trucks are complying with the set regulations as well as evaluate the vehicle while on the road. In addition, the scales provide cost-effective remedies by monitoring all the heavy duty trucks while moving on the road.

The weigh in-motion scales can also be used to to measure per axle weight or even gross weight to ensure that the vehicle is within the set weight limit. Note that in motion truck scales can measure the axle spacing in order to determine the class of the truck as well as record the vehicle speed.

When looking for portable truck scales and similar wheel weigher systems, it is important to consider a number of things, including weight capacity, certification, feasibility of the axle scales and steel plate deck options, and pit.

Low Profile Truck Scales

Low profile truck scales are suitable for replacement of worn out scales on existing foundation. This is because it is high strength and extra low profile design that is only a few inches from the ground in elevation, which make a simple fit to replace and support a wide range of capacities. In addition, low profile portable truck scales are available in various styles, such as in-motion and static weighing options.

low profile truck scales

Installing low profile scales is not only easy and inexpensive, but also simple. You can choose from a variety of popular capacities and different platform sizes made of steel or aluminum. The stainless steel load cells are combined with double link suspension system to get rid of side loading on load cells, which can influence reliability and accuracy. It is worth mentioning durability and efficiency of the truck scale depends on the choice of the materials. For instance, stainless steel composition ensures that the design can support a variety of capacities and protects against abrasion.

Easy Installation & Reduced Down Time

The modern truck scales are easy to install and have significantly reduced down time of up to 15 minutes or less. In a case where downtime and repair costs seem to be out of hand, it is important to find the root cause of the problem. The goods news is that the modern truck scales for portable weighing are not only reliable but also use more advanced technology to perform a vehicle scale health check. With such technology, identifying a problem takes only a few minutes and thus saving you time and money.

Due to advancement in technology, the scales can operate in all conditions without requiring servicing or calibration. Therefore, truck scales can endure most of the conditions like excavation operations and more thanks to technology.

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Load Volume Scanner: The End of Truck Scales for Mining Companies?

In many industries such as mining and agriculture, it is extremely important to weigh the quantity of material being transported by a haul truck. This has traditionally been achieved using conventional truck scales, which are either fix weighbridges or portable axles scales and wheel weigher systems.truck scale weighbridge

In most mining operations, the loaded truck has to be driven up to the weighing site for the measurements to be taken. Unfortunately, these traditional truck scales are often cumbersome, expensive, and time consuming. This limits the weighing throughput of mining operators, and thus the overall efficiency and profitability of the weighing operation.

One form of technology that could offer the best alternative to truck scales is the load volume scanner.

What is a Load Volume Scanner?

This is a high-end volumetric laser scanner technology that generates 3D map imagery of the material that is contained in a loaded truck. This is then used in calculating the payload weight. This option is much more cost-effective and efficient than the conventional weighing method.

load volume scanner technology

How the Load Volume Scanner Works

The 3D load volume scanner system uses a unique laser scanning device that is located on a pole which is connected to a base. The loaded truck then drives beneath the laser detector, which helps to scan the load. The data is thereafter rendered into a three-dimensional volumetric image, which shows the spatial distribution of all the materials in the truck. Ideally, the system normally works by comparing the scans of a loaded truck to the corresponding empty vehicle scans.

Moreover, the system is integrated with a software that is programmed to use the information in order to perform calculations that can be used to identify the payload weight. It can may also be integrated with an RFID to automate the operation.

Benefits of Using the 3D Load Volume Scanner

1. Affordable Payload Management System

This truck load volume scanner is a cost-effective payload management solution when compared to other systems. For instance, the installation of the system is less costly. Moreover, the system requires very minimal maintenance, which helps to reduce costly repair and calibration costs.

2. Accurate Load Scanning Calculationsload scanner

In operations like mining, where the cubic volume of the load is the target metric, all the measurements produced by the load volume scanner are more reliable. The scanner provides more accurate volume calculations as well as 3D load images for each vehicle. It eliminated all the uncertainties due to load variations, moisture content or compaction. Moreover, the individual load tickets can easily be emailed or printed and the data stored or managed from a web-based cloud account.

3. Optimized Efficiency and Throughput

The good thing about this system is that it can be installed on the site and start operating on the same day. Upon becoming operational, calculations are normally made in seconds, which reduces the time that truck drivers would spend on the queue while waiting for the load to be weight. Moreover, the data can remotely be accessed in real-time using very advanced software solutions. In addition, the operators can easily access and manage the data from different types of mobile and computer devices.

4. Easier Installation and OperationLoad Scanner Software

A load volume scanner is incredibly easier to install as well as operate. The unit can be powered by either solar energy or batteries depending on the model. Note that operating the system does not require any specialized training or knowledge. This means that almost anyone can learn how to use it.

5. It is Dependable and Reliable

The scanner can perform dependably and reliably in the most remote environments or extreme conditions. Based on the frequency of use, this scanner can go for several years without any need for scheduled servicing or re-calibration. Moreover, it is specially engineered to reduce the operation error.

With all these benefits, load volume scanners are slowly taking over as the most preferred weighing option in operations where the cubic volume is required. With wide scale adoption of load volume scanners, the end of conventional truck scales for mining and various other industries.

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Mining Truck Load Scales: 3 Systems for Seamless Payload Management

mining truck load scalesMining involves weighing, mounting and transportation of large payloads which define the success and profitability of mining operation. Efficient and accurate truck load scales are priceless in the mining business, however with so many options available, operators need to ensure they invest in the right weighing systems to ensure the most seamless payload management and weighing operation possible.

From on-board truck scales to weighbridges, there are a number of mining truck load scales that provide a sound means to weigh payloads. Below are some of the most popular mining truck scales used by most mining companies.

On-board Truck Scales

On-board truck scales allow you to weigh large weights while loads are actually in transit and on-board the truck. With these digital truck scale systems, you can save time and capital by being able to measure load weights directly from the mining truck cab. on-board truck load scales

Advantages of On-board Truck Load Scales

  • Spare time – With on-board truck scales, you can measure loads on-the-fly without needing to drive the truck to a designated weigh station.
  • Save money – With the level of efficiency and convenience provided by on-board truck load scales, you can minimize transport and labor costs.
  • Precision – On-board truck weigh scales are integrated with the most recent innovation in the weighing field to give you precise and dependable data.
  • Save on space – Individual weighing stations may take a significant amount of space at your premises. Utilizing on-board scales will diminish the need for designated weighing sites.
  • Simple to use – With the straightforward “how to use” guidelines, any administrator or mining truck operator will have the capacity to use on-board truck scales.
  • Creative Technology – On-board truck scales have advanced gauges that utilize the most technologically-advanced sensors and suspension weighing systems.
  • Versatility – The versatile truck scale framework offers an exceptional level of convenience.

Portable Truck Scales

The portable truck scales are designed for easy versatility and use in many different areas. Unlike the fixed on truck scales, portable truck scales can be used for many different mining trucks.

portable truck load scale

This convenient truck scale framework is perfect for development, decimation, logging, sand, rock, and different operations that demand an easy to use, fully-portable weighing system.

Advantages of Portable Truck Scales

  • Flexibility – You can use portable truck load scales in just about any environment, so long as the weighing surface is relatively flat or level.
  • Convenience – Portable truck scales can be set-up and taken-down within minutes. They can also be used in the harshest of conditions.
  • Cost effective – Portable scales are often more affordable. Some companies offer portable truck scale rentals for short-term use.
  • Multi purpose – These scales can be used for a wide range of applications from mining payload management to harvest weighing for farmers.

Weighbridge Truck Scales mining truck scale weighbridge

Weighbridges measure vehicles constantly and precisely, even in extreme situations. Most weighbridge truck scales are fabricated to last with a rough outline, powerful weighing sensor, and superb assembly.

The weighbridges come in either steel or concrete designs to suit the heavy weights to be measured. These tough vehicle scales can be either surface or pit mounted. There is a wide assortment of weighbridges to suit any client, and every weighbridge is completely checked and tested preceding shipment to client utilization.

Every truck scale weighbridge can be matched with a scope of markers, programming and embellishments for a complete measuring and information administration arrangement. Structural Engineering bundles are additionally accessible with all the weighbridges.

Advantages of Weighbridge Truck Scales

  • Many options available – Extensive options for designs from private manufacturers. This minimizes downtime when weighbridges need repairs.
  • Extremely durable – weighbridges are designed to withstand several hundreds of weighing sessions without needing calibration.
  • Simple to utilize – Like other truck scales, weighbridge scales are very easy to use once they are installed.

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Three Key Indicators That Define Top 3PL Providers

3PL ProviderRegardless of how reputable a third-party logistics (3PL) provider can seem, it is critical for retailers to take a closer look at the key indicators that define an honest and integrated 3PL company that truly fits the bill. There are many points that need to be explored when it comes to hiring a top-rated 3PL provider.

With respect to the numerous elements that go into tracking, storing, monitoring, reporting, and other supply chain components, not all 3PLs are created equal. Although some are comprehensive, one-size-fits-all logistics companies, others are more specialized for retailers in select markets. To help your business pinpoint the best-suited 3PL and supply chain solution, below are three key indicators to consider.

Managing Transport Contracts

Contracts have to be established between the inventory/warehouse locations that a 3PL runs and the groups that are responsible for delivering goods. If the right contracts are set up between individual parties, then it should be rather easy for such parties to get in touch with each other and ensure that the right plans are used when getting data delivered.

Transport contracts typically state information on what delivery plans are to be used on a regular basis. These contracts can help with ensuring that items are distributed with care, thus ensuring that plenty of coverage is available when getting items moved around. Some top 3PL companies have their own transport capabilities built in-house, while most have dependable contracts in place with reliable transporting companies.

Calculating Exact Measurements Is Critical

It is also important for 3PL providers to ensure that all measurements of shipments are gathered with care. These measurements of shipments may entail the use of counts of individual items that are being sent out.

These measurements are typically used to help ensure that the right items are being shipped out at the best possible times without worrying about items being far too difficult to send out or use as needed. This could be important with regards to seeing that items are sent out and made available with care.

Utilizing Tier 1 Technologylogistics technology

Tier 1 technology is also something that can be used by many 3PL providers. This is a format that has become very popular in recent time as it is practically a benchmark of sorts with regards to how data is to be used in logistics and distribution warehousing in Orlando.

Tier 1 supply chain support is used with many points like a warehouse management system that helps to manage inventory points plus a transportation management system that works by managing real time status controls and can also use customized workflows based on what one wants to attain. This can help in turn to manage the right controls for getting different connections running as necessary.

The materials that are used in these points are designed to help facilitate general controls that relate heavily to ensuring that only the right communications are to be used at a given time. This in turn should help with keeping all materials active in the logistics scene within a business.

All of these characteristics are important to find in today’s 3PL providers, like United Facilities. Such providers are capable of offering great services to businesses of all sorts but these services will only work if they are prepared right and with enough care to see that they will be as useful and functional as possible without any delays or stresses coming from what’s used.

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On-board Truck Scales: The Future of Load Valuation for High-Volume Weighing Needs

Measuring high volume weights with extreme precision is almost imperative for industries like mining, farming, and resource extraction. However, measuring them in a timely manner is also important and that is exactly what was introduced in 2005.

on-board truck scale

On-board truck scales allow weights to be measured as they are loaded to the truck, unlike the traditional scales that require the driver to drive over them. Simply put, on-board scales are mobile traditional scales if not better.

Types of On-board Truck Scales

farm truck scale on boardThere are mainly two forms of on-board truck scales: Load Cell and Air Suspension. Air suspension technology is more characteristic to the traditional scales hence load cell has become the dominant form of such scales.

The Load Cell technology is of transducer nature which means scales of this type transform forces like pressure into electrical signals. These signals are then interpreted in a handheld reader or a similar device. Since the reading is presented in digital form, the reader can make more precise decisions.

Technology Behind On-board Scales: Sensors and Indicator

scale readoutSensors: An on-board truck scale has either the air suspension sensors or the mechanical sensors. Although the latter is more modern some companies also produce hybrid scales that use both types of sensor. Sensors are installed on a truck’s axle groups so their numbers depend on how many groups there are in a truck. They measure “per axle weight” in addition to changes in weight, temperature and deflection and then turn them into electrical signals. Modern on-board scales can measure these data up to .1% of GVW or gross vehicle weight.

Indicator: The indicator works as the receiver and interpreter of the electrical signals mentioned earlier. On-board scales come with mobile handheld indicators that can give accurate reading within a 500 ft radius. The range varies from brand to brand though.

To learn more or find solutions for on-board truck scales, visit Walz Scale Onboard Division for not only on-board truck scales, but also on-board scales for other forms of equipment like conveyor belt scale systems and grain carts for farming.

Advantages of On-board Truck Scales

Obviously these scales are more efficient than traditional scales but it is better to see precisely why they are defining the future of payload management. Let us take a look at the conveniences an on-board scale offers.

  • Risk of overloading is almost entirely eliminated since the weight is collected and shown as the truck is loaded.
  • Since overloading can be taken out as a possibility, related damages can also be drastically reduced.
  • Next, this is more time efficient choice. In a traditional scale a truck has to drive over a fixed scale and drive back if it is either overloaded or under-loaded. A great deal of time can be saved with this simple functionality.
  • On-board scales also increase a truck’s fuel efficiency by reducing repetitive motions for weighing loads over and over to get them right.
  • 13% of truck accidents occur due to overloading according to studies. Some even occur while driving to the truck scales. On-board scales drastically reduce this possibility.
  • Finally, by combining all the advantages mentioned, a truck’s total durability can be increased to quite some degree.

Other than the direct benefits mentioned earlier, on-board truck scales for sale also help in avoiding legal problems arising from overloading, increasing return on assets and operating efficiency. For these reasons, on-board scales will most possibly take over the traditional or railroad scales in the near future.

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Innovative Load Scanner Technology: Taking Pay Load Management to the Next Level

The newly emerging load scanner system is the latest and most innovative technology designed to measure the volume of bulk loads being placed in a truck for carrier purposes. The load scanner is an automated system with laser visual systems that calculate the volume of bulk goods being carried in a truck and provide an estimated weight of the goods using software that changes the volumetric units into weight units.

Load Scanner Management

This innovative load scanner technology is taking pay load management processes to the next level by enabling users to measure truck load volumes fluidly and seamlessly without the bottlenecks of traditional means.

The Technology Behind Today’s Load Scanner Systems

The load scanner technology is one of the most advanced system in the industry as it is equipped with the following components:

  • The load scanner technology is equipped with a volumetric payload scanner that serves the purpose of providing motion payload monitoring. The volumetric payload scanner enables the operations of carrier trucks to manage and track all commodity volumes in the real time they are carried.
  • The load scanner technology has laser technology that is equipped with advanced algorithms that offer a great system of operation where there is a non- contact solution. There is no need for the management to be in physical contact with the materials being carried in the truck as they are each equipped with a sticker that is detected by the load scanner and the information of the volume is loaded in the system.
  • The system operations is also another facility of the load scanner technology as it scans the vehicles that are empty and compares them to the loaded trucks after scans. As mentioned before, the carried items are equipped with a sticker tag delivers automated measurements once the load scanner is used.
  • The load scanner technology is a permanent and portable system. The load scanner is not so big and can be carried by hand to be used for measuring the materials being moved. It is most efficient for construction companies in their production and movement operations.
  • The load scanner technology is equipped with a volume and 3D imagery for each vehicle being used to carry loads using cloud computing systems. For this system to be effective each vehicle is placed with an individual load ticket that is emailed and the data uploaded to the online web based cloud account.

load scanner technology

Take a look at this particular load scanner system by LoadScanner.com, a property of global leader in truck scales and payload management processes, Walz Scale.

Taking Pay Load Management to the Next Level

Operators who spearhead pay load management processes are able to conduct their daily operation with greater ease when it comes to using the truck load volume scanner technology.

1. Operators no longer has to wait for the weight for each item carried by the truck to be physically measured as they can easily do this with the load scanner technology with the laser visual technology in the equipment.

truck load volume scan

2. With minimal bottlenecks, the load management process can realize a lot of time freed up as the volumetric measurement and calculation are automatically conducted by the load scanner system and thus saves a lot of time.

3. The cloud account system has also been eased the task of recording data of the loads being produced and transported is eradicated as it is conducted automatically. They only need to confirm that the information is uploaded and updated.

4. Operators can focus on the primary stages and designs of their operations without strain or too much effort. This is particularly the case for load scanners for farmers and agricultural producers who have to manage several processes as part of their business.

Load scanner systems are advancing the pay load management processes for many different industry applications, spanning from mining to farming.

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