Why On-board Weighing Systems are a Win for Farmers & Ag Producers

It is crystal clear that in the recent past, on-board systems for weighing crop loads have become increasingly popular for farming and agriculture sectors. This is a massive improvement to farmers, bearing in mind that previously, they had to depend on scales that were located at a fixed site or weigh station. Moreover, it was common forag weigh on board weigh scales systems farmers had to weigh their harvests at the farm, and later re-weigh them again at the storage points.

These time and cost-consuming processes have become a thing of the past, as farmers now embrace the new invention of on-board weighing systems. Affordable and versatile, these on-board weigh scales can be installed on a number of vehicles and load bearing equipment, such as grain carts, haul trucks, loaders, and other vehicles.

How The System Works

On-board weighing systems, just as the name suggests, are unique types of weighing scales that are installed on the vehicle itself (making them “on-board” with no external weighing system required). The vehicle might be a standard truck, loader, tractor-trailer or even a haul truck. Upon installation, the on-board weigh scale is calibrated and will remain permanently on the vehicle. on-board weigh systems

As the produce is being loaded into the vehicle, its weight can be accurately and quickly measured. After the weight have been determined, the data is then stored safely for easy retrieval of future use. This implies that the farmer doesn’t primarily need to measure the weight upon arriving at the store or warehouse since it was already determined from the farm. The on-board weighing systems come in many forms meant to satisfy varied needs as well as the volume weighing requirements.

Common Applications of On-board Weighing Systems

In an attempt to enhance their versatility and applicability, there are notably different types of on-board weighing systems.

On-board Wheel Loader ScalesOn-board Wheel Loader Scales

This kind of on-board loader scale is an ideal solution for farmers and agricultural producers at large, looking to monitor their production data precisely and maximize harvest loading. On-board loader scale system concentrates on consistent, accurate weights and also allows for field installation. For increased efficiency, its driver interface has specifically been designed to provide the farmers with all the necessary tools they need so as to conduct their operations accurately and efficiently.

On-board Haul Truck Scales

On-board haul truck scales are specifically designed for high volume agricultural producers looking to enhance their production. It offers extreme reliability and durability and is capable of capturing weights that are accurate through the hydraulic pressure located on its skid steer. Additionally, these systems are designed for easy onsite installation. Due this, most farmers can conduct their installations.

On-board Grain Cart Scales On-board Grain Cart Scales

Built to satisfy the needs of agricultural producers, this is a perfect system for enabling farmers to keep an accurate track of their yield data. This system leverage the technology of on-board weighing, offering a highly convenient harvest weighing solution to grain producers.

Advantages of On-board Weighing Systems

on-board scale display readoutOn-board weighing systems offer copious advantages to all types of users, beyond farmers and ag producers. Below are a few of the most powerful advantages that make these weighing systems the ideal ag scales for farm weighing.

Highly-Accurate

These scales feature a high-performance technology that precisely and accurately measures the weight of the farm produce. This is notably a huge boost to the farmers, who are always looking to maximize financially on their yields.

Cost-Effective

As a matter of fact, the traditional means of determining the weight of yields involved many workers; some were loading and others unloading. Others had to concentrate on reading the measurements too. The truth is, this contributed hugely to increased costs. However, with the on-board weighing systems, this is a thing of the past as everything can be achieved at one point and presided over by one or two people. Regarding profitability, the farmers are better placed, since there are not many wastages in the yields being weighed again and again.

Time-Efficient

With these type of weighing, the farm yields are only determined once, either at the storage point or the farm. This is a huge boost for farmers in terms of time management, as compared to the traditional mode of doing things.

Versatile on-board weighing system display

The on-board weighing systems are extremely flexible and can be employed for use in different places such as smooth surface, rough terrain, dry or even wet conditions. Additionally, these scales can be put on large trucks, smaller trucks, haul trucks plus other types of vehicles.

On-board Weigh Scales: The Bottom Line

Most farmers are always looking to gain massive profits from their farm produce. This implies that the weight of the yields has to be precisely calculated. With the help of the on-board weighing systems, the farmers’ work has been made quite much easier. Through this, they can easily and accurately measure the weight of their farm produce and maximize their profit while lowering their costs of production.

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Load Scanner’s Promising Future in Multiple Industries

Managing payloads, bulk materials, and other loads that need to be weighed and evaluated can be made much easier with the help of a load scanner. The volumetric load scanner system utilizes advanced laser technology and up-to-date algorithms. The system makes a comparison of empty vehicle scans to the loaded vehicle scans.load-scanner-technology

With the help of 3D images, the scanners can provide operators the ability to scan loads of their trucks in high-definition. Once the load volume scanner system is incorporated into a related platform that is usually compatible with most types of devices and computers, the operator can quickly scan, view and manage the data that has been studied and computed.load-scanner-volume

Given the significance of correctly and efficiently weighing truck loads for several industries, such as farming and mining, load volume scanning technology can be the replacement for expensive and constantly-maintained weigh scale systems.

Different Uses of Load Volume Scanner

Bulk Materials Management

The load scanner is used for managing bulk materials. It is ideal to use for materials that are massive and capable of flowing. Once the correct inputs have been placed, the load scanner can easily measure items like aggregate, grains, sand, recycled materials, biomass, storm debris and many more.

Biomass & Mulch Applications

Load volume scanner systems are also vital in the management of biomass, mulch, and organics load. These materials are bought and sold today per volume. With the help of a load volume scanner, the operators, and the buyers get a precise measure of the product. By doing this, the business will be much simpler since the computations are based on actual data instead of estimation.load-scanner-biomass

Mining & Payload Management

Load scanner is a breakthrough in the mining industry. With the help of the load volume scanning system, the mining industry has gained a considerable amount of knowledge. Some of the uses of a load scanner in mining are the management of load position, optimization of shovel operator, monitoring of production, fill factor and carry-back, optimization of the truck body and a real-time measurement of material density.

Farming & Agriculture

Load volume scanner for grains is a big boost in the agriculture business. With the help of the scanning system, harvest management can be remarkably improved. Load scanning of grains can be done on-farm or in-field. The management of production can be done per field or per farm. Also known as the Yield load scanner in agricultural settings, the system can also provide measure meter input and provide real-time production report per farm.

Stockpile Management

With the help of the load scanner system, you can monitor in real time the stockpile inventories and material loads. With companies like Walz Scale that have progressed this innovative technology, you have ominously increased the awareness regarding your operation’s performance. Later on, you can use the data to reduce the costs of operation and maximize profits.

Public Works

Load scanner has a promising potential to revolutionize the operations of public works including the management of material inventories and truckloads. With the help of load volume scanners, some public work tasks such as tracking of storm debris and management of snow trucking, aggregate material load, and salt stockpile become more efficient and accurate.load-scanner-public-works

Waste Management

With the help of load scanning systems, waste load and debris management become more effective especially if the system is integrated correctly into the landfill. With the aid of the scanner system, truck traffic on site can be lighter. Aside from this, load management of coal ash and storm debris can be done better.

Oil & Gas Industry

Load volume scanner is also an important tool in the oil and gas industry. The scanner assists in the drill waste management so that environmental requirements are easily achieved.load-scanner-oil-gas
Compare to the conventional heavy-duty truck scales, load volume scanners are definitely more efficient with its own unique weighing solution. The technology of load scanners needs less upkeep and it’s very simple to use. The system is also guaranteed accurate in measuring load weight plus volume. Also, it helps to save on expenses.

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An Inside Look at Portable In-Motion Rail Car Weigh Scales

Investing in rail car weigh scales is one of the best moves for an industrial-based business that hinges its productivity and performance on weighing heavy loads and uses rail to transport those loads.

In today’s world, speed and accuracy is of essence, and no business wants to spend too much time and effort weighing loads individually using conventional weighbridges and portable truck scales. For many businesses in mining, farming, and other forms of resource extraction, it is more economical, effective, and convenient to acquire rail car weighing scales. And now, technology has advanced to now offering portable in-motion weighing systems for rail cars.

rail car weigh scales

What Are Portable Rail Car Weigh Scales?

Portable rail car weigh scales are becoming quite popular in certain industry sectors. This is attributed to their efficiency and numerous benefits that have simplified the process of weighing cargo on vehicles using a railway system. Just as the name suggests, the scales are small, compact and can easily be moved from one place to another. Setting up the system is easy and straightforward and can be done within thirty minutes.

How Do Portable Rail Scales Work?

These types of scales are designed to be used to accurately measure large cargo/loads that are being carried over a rail system. Unlike other heavy-duty scales, this type doesn’t need to be permanently fixed on one location. The system is fitted inside the rails where it takes measurement as a vehicle passes over the unit. With highly sensitive sensors, the weighing scale detects the weight of the passing vehicle and relays the data to a computer. The system can work on vehicles that are in-motion or static (stationery).

rail car weigh scale

Where Are The Rail Scales Used?

Weigh-in-motion rail car scales are ideal for use in a variety of applications. In fact, more-and-more industries are adopting this system to speed up operations and efficiency. Considering they are portable, easy to install, and can weigh very heavy loads, this scales are fast becoming a must have in many sectors. All that is needed is a railroad track system where the scale is attached when needed. Common areas of application include agriculture production (high-volume farmers), mining sites, recycling, chemical, petroleum and many other areas.

rail car weigh scale system

Benefits of Portable In-motion Rail Car Weigh Scales

The high adoption and appreciation of this kind or heavy-duty portable rail scales is attributed to the numerous benefits which include the following:

  • Easy-to-set up: Fitting the system into the railroad track only takes about thirty minutes.
  • Portable: The scale is quite simple in design, compact, small, lightweight and easy to move around.
  • Versatile: The portable scales are suitable for many applications and works on static as well as moving vehicles.
  • Accurate: Courtesy of groundbreaking technology and highly-sensitive motion and pressure sensors, the scales gives accurate readings in real-time.
  • Durable: Top brands such as Waltz offer strong and solid scales that can tolerate regular use, heavy weights, as well as the elements.

Portable in-motion weigh scales for rail cars are without-a-doubt a good investment for business that ship heavy loads via train cars. They are easy to install, weigh large quantities, can be used almost anywhere there is a rail track system, and are highly-accurate. Nonetheless, to have maximum satisfaction, it pays to go for top brands such as Waltz which is known to be reliable, reputable, and effective. In addition to boosting productivity and efficiency, portable in-motion rail car weigh scales also improve profitability.

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An Inside Look at Befco Mowers & Rotary Equipment

befcoBefco is one of the leading companies that offer more than 100 products across the world. Some of the Befco major categories include Befco Cyclone Finishing Mowers, Befco Hurricane Flail Mowers, Befco Tornado Rotary Cutters, Befco Cyclone Flex Gang Mowers, Befco Till Rite Rotary Tillers, among many others.

When looking for the right Befco machine for your home, farm, or business, it is important to consider the performance features, capabilities, price and so on. Below we delve into some of the leading products from Befco.

Befco Hurricane Flail Mowers

befco finishing mowersThere are three series of models under the Befco Hurricane Flail Mowers. Every model has been designed to provide significant performance as well as safe mowing. These models include H70, H80, and H40. H40 can work well with tractors ranging from 15 to 40 HP. It can mow for 48”, 60” and 72”. H70 also another top rated model that is suitable for tractors with 30 to 70 HP. Lastly, H80 works perfectly with a variety of tractors from 40 to 80HP. Here are the features of Befco Hurricane Flail Mowers:

  • 2 heavy duty enforced belts
  • Grease fitting extensions
  • Mowing blades
  • Steel pulleys
  • Adjustable cutting roller with a scrape

Befco Cyclone Finishing Mowers

These mowers will rock you when it comes to quality of service. This is because it make use of sophisticated technology. Befco finishing Mowers comes in a wide range of models, including C70,C50 and C30-CES. These models are used for maintaining golf courses, fields as well as lawns. They are appropriate for use with tractors with 16 to 70HP. They are the most preferred due to the fact that their spare parts are easy to find and simple to install. Their features include:

  • Mowing blades
  • 4 rubber tires
  • PTO shaft
  • Spindle shaft
  • Precise blade overlap
  • Safety kill button

Befco Tornado Rotary Cutters

befco tornado rotary cuttersModels under this category include Tornado RHD, Tornado RSD, and Tornado RMD. These brands have the ability to cut potatoes as well as wheat. Befco Tornado rotary cutter parts comprise of heavy duty gear box, floating top link, steel plates that are free to move and standard slip clutch. Models features consist of:

  • Laminated tail wheel
  • Spring steel blades
  • Telescoping wings
  • Replaceable skids
  • Safety chain
  • Steel pulleys

Befco Cyclone Flex Gang Mowers

Befco designed these mowers for mowing large areas, including golf courses, sports grounds, and more. Models found in this group include Cyclone Super Flex, Cyclone Flex, and Cyclone Ez-Flex. These models are characterized by high mowing speeds, top-of-the-line Befco mower parts and components, as well as high quality finish. Cyclone Flex Gang Mowers features consist of:

  • Tail wheel fork
  • Stamped wheels
  • Height adjustment bushing set
  • single action hydraulic folding wing
  • Mowing blade

Befco Till Rite Rotary Tillers befco till rite rotary tiller

Rotary tillers are not only versatile, but also powerful and economical. Befco Till Rite Rotary include models such as T40, T50, T60, and T70, and are ideal for tractors with 16 to 70 HP. They are the best brands for landscaping. Their key features include:

  • Six knives in every flange
  • Side-shift system
  • Heavy duty tiller blades
  • Adjustable side skids
  • Lateral chain drive transmission in an oil bath

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5 Ag Scales for Efficient Harvest Weighing & Crop Management

Determining how much crop you have grown is very important if you are a high-volume farmer. You must calculate the weight of your harvest to know how much you can charge as well as how much profit you are going to make. To be able to do this, you will need to have the right systems in place.portable axle scales

In this article, we take a look at five types of ag scales used by farmers and agricultural producers to weigh harvest loads and manage crop yields.

1. In-Motion Axle Scales

There is so much to like about the in-motion axle scales. They are highly versatile, moveable, affordable and accurate. They will come in handy if you are a versatile farmer. They make the task of weighing loads from different fields absolutely easy compared to using a static truck scale.
If you are a farmer that works hard every day, you must be looking for the most efficient way of doing work. With the in-motion axle scales, you will have great weighing systems that are easy to use and cost efficient.

2. Grain Cart Scales grain cart scales

If you are a large scale grain farmer, grain cart scales can be ideal harvest weighing systems for you. Grain farming is very specialized. It requires taking a lot of detail to every crop. And since grains are typically grown in larger quantities, you will need to have a scale that is specifically designed for grains.

With grain cart scales for ag producers, you can be sure of measuring your grain crop perfectly because they are designed to use carts that hold grain. They are perfect scales for every grain farmer.

3. Weighbridge Scales

These are heavy-duty scales that are perfect for high volume applications. If you are a small scale farmer, weighbridge scales will not be ideal for you because there will be no point spending a lot of money on them for small scale needs. truck scales

Weighbridge scales are designed to handle large quantities of any crop so as to cut down on labor time. If you are a commercial farmer or large scale farmer, they are a must have.

4. Portable Truck Scales

Portable truck scales are designed to deliver a convenient as well as cost-efficient solution for weighing and managing yields in different locations. They are ideal for people that need ultimate portability during their weighing operations.

All types of agricultural producers can leverage the accuracy and efficiency of these portable scales to weigh harvests as well as manage data. They are also ideal for construction, logging, demolition, gravel, sand, and other operations that require moving from one site to another.

5. Onboard Scalesonboard truck scales

Onboard scales are used in agricultural applications to facilitate accurate as well as quick measurement of produce. You can use them to measure motionless carts and trucks as well as those that are in motion. You can easily install them in measurement systems in order to capture weights as well as number of trucks, carts or skid steers.

Modern onboard truck scales are equipped with processing units, sensors, and displays where data is rendered. You can also find on-board scales that are wireless, which are known as smart scales.

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Advanced Truck Load Scanner Technology Offers Multi-Industry Solutions

The new load scanner technology from Walz can certainly be a great addition to a number of operations and companies that need to calculate the volume and weight of large equipment or truck loads. Whether for farming or mining, Walz Scale offers an accurate and dependable truck load scanner system that successfully caters to these kinds of industries, and many more. Truck Load Scanner Unit

The load scanner system designed by Walz Scale delivers optimal accuracy necessary for payload management and determining the precise volumetric measurements of truck beds and other load bearing equipment. While it still might be a mystery for some as to how this load volume scanning technology is becoming the new truck scale, the way the system works is actually quite simple. Below we delve further in detail about the truck load scanner from Walz, what it’s composed of, its functionality, and its overall features.

Walz Load Scanner Components

The load scanner comes fully configured from the company and consists of many components. They are Walz Load Scanner Head, instructions guide and Payload Pro Operating System. In essence, this system is very easy to set-up and use. As compared to alternative systems such as weight equipment and expensive truck scales, a load scanner by Walz Scale offers you an affordable solution for managing load data.

Load Scanner System Components

What’s So Great About This Load Scanning Technology?

This Load Scanner uses latest laser technology to deliver results. It uses laser light in order to accurately determine the exact load carried in open top trucks. This technology works irrespective of whether the trucks is in motion or is traveling dynamically. View the load scanner in action by checking out the video below.

Volumetric Load Calculations

With the volumetric load calculations using this latest Walz Scale, now it is possible to take notes of products that are loaded onto the truck. This unique feature has been incorporated keeping in the mind the needs of various industries dealing with loads such as transportation, mining, or construction industries.

Fully Automated Operation and Monitoring

This particular feature is very helpful and it helps businesses to monitor their trucks while they’re being loaded in the warehouse right to the stage of transportation and delivery. This system can also keep a record of empty trucks.

The system scans the load and can also calculate the exact weight of the load. This load weight is then compared with other trucks in the system. When trucks are on road, this record is kept and maintained till the time trucks reach their destination and are emptied.

Compatibility Features

The benefits of Walz Scale load scanner increases due to its inherent ability to work with other devices and components. It can work in association with mounting hardware, computers, reporting software and 3D scanners. To make the process of documentation and reporting easier, the scanner is shipped by the company with all these components. For more information about compatibility features, see the load scanner details at WalzScale.com.

Data Reporting In Real-Time

Real-time data reporting is an important feature that ensures that truck load is according to the requirement and is now acceptable for delivery. This volumetric load scanning system also reports in real time that trucks have arrived at their destination and are now being emptied.Data from load scanner technology

Precise Load Scanning Calculations Possible

In operations where load’s cubic volume is required, the direct measurement reported by the Walz Scale delivers a reliable and accurate measurement which you can use. Unlike other payload management and valuation systems, this system eliminates uncertainties and variable in load variation, compaction and moisture content. In short, this system offers you an accurate volume calculation and eliminates all old school methodologies such as guessing and counting truck loads.

System Scanning And Measuring The Volume

3D Volume Scan ImageAs the truck or any other target vehicles arrives under the scanner, it precisely scans the load volume within 0.3m³ and immediately creates a 3D model or a surface profile. It then compares this profile with the profile when vehicle is completely empty, and the loadscan is then able to accurately calculate the load volume to within 1 percent. Every vehicle using load scanner if fitted with special RFID tag that identifies it as it passes through the load scanner and then matches it to its load. The maximum permissible drive-through speed is 3.7mph (6kmph/hr).

Volumetric truck measure is a requirement within the quarry, civil construction, and landscape supply industries, and many other sectors where flowable solids are traded by the truck-load. Portability is also a good feature of this 3D volume load scanner which is worth mentioning. Based on the scanner’s design, you can choose permanent mounting of the system in a specific location as well as can choose a portable configuration for using this system.

By working with volume instead of weight, a more accurate measure can be successfully obtained. Operators of the Walz Scale load volume scanner can literally “see” the load, whereas volume measurement is converted from weight is commonly affected by various environmental factors like moisture and varying material densities.

Customizable Reporting

The scanner’s system allows to customize reports according to the requirements of the managing personnel. You can choose the report details and the also graphically generated images for printing or for any other use.

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The Most Advanced Industrial Weighing Technology of 2015

When working in the industries of mining, agriculture, construction, public works and other industrial sectors, companies need the most advanced and state-of-the-art industrial weighing technology to maximize efficiency, increase throughput, and stay ahead of the competition.

haul truck scale

 

Those in these industries require solutions that are practical as well as expressly accurate and reliable. The following will guide you through the most advanced industrial weighing technologies of 2015.

In-Motion Rail Scales

For those that are in need of permanent and durable installations, in-motion rail scales (or in-motion rail car weighing systems) are an ideal option. These portable railroad scales able to provide highly accurate weights for rail cars and locomotives both dynamically and statically.

in-motion rail car weigh scales are able to ensure exceptional and top-notch outputs even in the most unfavorable environments and weather conditions. This systems are able to eliminate the need of track modifications due to the bolt-in design that it features.

In-Motion rail scales additionally offer a dynamic weighing function that is able to ensure more expedient weighing and exceptional accuracies of all rail assets. This is a system that is definitive must-have for any farmer or producer.

On-Board Truck Scales scale readout on-board truck scales

On-board truck scales allow mining companies and other industrial users to measure and track vehicle weights, which eliminates the need for an external scale. Given that these scales are on-board the truck, they are among the most efficient for advanced industrial weighing.

On-board truck scales, such as those offered by Walz Scale, host a hydraulic pressure system that is able to ensure the accurate capture of all weights. Their display is compact and small while the display is able to deliver an ideal interface in order for it to be located within the truck. They are expressly easy to install, requiring no professional assistance or added fees.

In-Motion Portable Axle Scales  in-motion axle scale portable

This scale type was developed as an alternative to larger truck scales. In-Motion portable axle scales deliver a weighing option that is extremely easy while allowing for quick weight inputs. Additionally, the scales allow for the reduction or elimination of overload fines, while being robust yet thoroughly portable due to it being battery operated.

These in-motion axle scales are integrated with a weight ticket printer that enables users to print tickets for each vehicle that is weighed. See the video below to get a view on how in-motion portable axle scales function.

Load Scanner

load scanner towerAlthough the load scanner system is not considered an actual scale unit, it is incredibly fast, simple to install and impeccably accurate. It is able to incorporate loaf scanner technology that is world class while providing users with large scale weighing and payload management solutions that are both heavy duty and cost effective. The load scanner is able to develop a 3 dimensional volume image that can be calculated into weight as well as track truck loads.

It is integrated with the software platform of the Payload Pro Operating System which is compatible on all computers and mobile devices. It is this proprietary software platform that allows for operators to monitor, manage and track load scan data.

An innovative aspect to the method of payload management was spawned with the advent of the volumetric load scanner. This is a scanning system that offers an idyllic solution for the volumetric measuring of bulk materials that have been loaded onto a vehicle. Below is the industry-leading load scanner system by Walz Scale.

This form of capacity scanning technology is a tool that allows operators the ability to determine optimal and accurate load volumes through the generation of 3 dimensional imaginings of the truck bed. They utilize laser scanning technology that is advanced and can be placed to usage in a variant of operations that include the following: demolition, mining, construction and more.

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